Volkswagen ID.4 and ID.5 - repair manuals

VW ID.4 (E21) 2020 -
VW ID.5 (E39) 2021 -

Быстрый переход по разделам:
Двигатели
Система охлаждения, отопления и кондиционирования
Подвеска, рулевое управление
Тормозная система
Коробки передач
Кузов
Электрооборудование

Volkswagen ID.4 - Maintenance (eng.) Repair Manual
VW ID.4 2021 ➤
Heading: 1. Motor list, 2. Service work, 3. General information, 4. Descriptions of work, 5. Glossary.
Описание сервисных работ для Фольксваген ID.4 (E21) с электрическими двигателями: EBJA, EBJC.

Volkswagen ID.4 / ID.5 - Maintenance (eng.) Repair Manual
VW ID.4 Crozz 2021 ➤
VW ID.5 2021 ➤
Contents:
Engine list, Service work
Information on fixed service
Service tables
General warnings for working on high-voltage system
Raising vehicle with lifting platform or trolley jack
Entries in service schedule
Severe operating conditions
Vehicle data sticker
Connecting vehicle diagnostic tester
Countries with hot climate
Engine code and engine number
Countries with high levels of dust
Identification plate
Descriptions of work
Swivel joints, axle mountings, coupling rod bearings and anti-roll bar rubber mounting: inspecting for damage
Privacy notice sticker: attaching
Automatic headlight control and static cornering light: checking function
Battery (12V): checking battery terminal clamps for secure seating
Battery (12V): checking
Status of battery (12V): reading - sending diagnosis protocol via online connection
Front passenger front airbag: checking key switch and “ON/OFF function”
Tyres: checking condition, wear pattern, tyre pressure and tread depth
Brake system: changing brake fluid
Brake system and shock absorbers: inspecting for leaks and damage
Brake fluid level: checking
Front brake discs and rear drum brake pads: checking thickness of pads and condition of discs
Electric windows: checking positioning (open and close functions)
Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines
Boots: inspecting
Interior filter: cleaning housing and renewing filter element
High-voltage battery: checking charge level
Maintenance of high-voltage battery
High-voltage battery: charging
High voltage components and high-voltage cables: inspecting for damage and correct routing and securing of lines
Infotainment system: installing digital manual
Interior and exterior body: inspecting for corrosion with doors and flaps open
Cooling system: checking frost protection and coolant level
Air conditioning system with heat pump: renewing refrigerant R744 (CO2)
Charging cable bag: securing in luggage compartment
Engine and components in engine compartment: inspecting for leaks and damage (from above and below)
Motor compartment cover (noise insulation) “bottom”: removing and installing
Road test: performing (driving behaviour, noises, air conditioner etc.)
Wheel securing bolts: tightening to specified torque
Tyre Pressure Loss Indicator: calibrating
Tyre repair set: checking
Window wash/wipe system and headlight washer system: checking function
Headlight adjustment: checking LED headlights
Headlight adjustment: checking matrix LED headlights
Service work for vehicle handover: carrying out with vehicle diagnostic tester
Service interval display: resetting
Track rods: checking clearance, attachment and boots
Transportation devices: removing blocking pieces
Clock and date: setting
Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs
Warning sticker ID.4: checking
Glossary
Описание сервисных работ Фольксваген ID.4 / ID.5 (E21, E39) с электрическими двигателями: EBJA, EBJC, EBRA.

Safety Precautions and Repair Information (eng.) Repair manual
VW ID.3 2020 ➤
VW ID.4 2021 ➤
Repair Information for Working on the Body Interior/Exterior, on Heating, Ventilation and Air Conditioning, on Suspension, Wheels, Steering, on the Electrical Equipment, Driver Assistance Systems and Communication, on Passenger Protection, on the Cooling System.
Safety Precautions when Working on Cooling System, on Vehicles with High-Voltage System, on A/C Systems, on the Passenger Protection System, when Working with Chemicals, when Handling Vehicle Batteries. Safety Precautions during Road Test with Testing Equipment.

Self-study Programme 718 The ID.4 (eng.) Service Training
Contents:
Introduction, Body, Safety features
Power transmission: 1-speed gearbox 0MH – mechanical system, operation
Running gear, Wheels/tyres
Driver assist systems, Predictive speed limiter
Heating and air conditioning
High-voltage components, Electrical system
Infotainment system, Mobile online services
MEB service concept
108 pages.

Двигатели
(Engines)

Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220 (eng.) Repair manual
Engine code: EBJC, EBJA, EBRA, EBJD
VW ID.4 2021 ➤
Repair Group:
00 - Technical data
10 - Removing and installing engine
19 - Cooling
Cooling system/coolant
Connection diagram – coolant hoses, refrigerant R744
Connection diagram – coolant hoses, refrigerant R1234yf
Overview of fitting locations – cooling system, rear-wheel drive
Overview of fitting locations – cooling system, all-wheel drive
Assembly overview – cooling system, rear-wheel drive
Assembly overview – cooling system, all-wheel drive
Checking cooling system for leaks
Draining coolant
Filling cooling system
Removing and installing coolant expansion tank
Checking filling quality
Coolant pump/coolant regulation
Assembly overview - electric coolant pump
Assembly overview – coolant valves
Exploded view - coolant temperature senders
Removing and installing coolant pump for high-voltage battery V590
Removing and installing coolant pump for low-temperature circuit V468
Removing and installing mixing valve for high-voltage battery pre-heating V683
Removing and installing mixing valve 2 for high-voltage battery V696 pre-heating, heat pump
Removing and installing temperature sensor G18
Removing and installing coolant temperature sender 1 for high-voltage battery G898
Removing and installing coolant temperature sender 2 for high-voltage battery G899
Radiator, radiator fan
Assembly overview - radiator/radiator fan
Assembly overview – radiator cowl and radiator fan
Removing and installing radiator module
Dismantling and assembling radiator module
Removing and installing radiator cowl with radiator fans
Removing and installing radiator fan VX57
Removing and installing control motor for radiator roller blind V711, ID.3
Removing and installing control motor for radiator roller blind V711, ID.4
93 - Electric drive systems
High-voltage components
Overview of fitting locations – high-voltage components, all-wheel drive
Overview of fitting locations – high-voltage components, rear-wheel drive
Warning stickers
Checking warning stickers
High-voltage battery unit
Assembly overview – high-voltage battery, installed, 48, 55, 62 kWh
Assembly overview – high-voltage battery, installed, 82 kWh
Visual inspection of high-voltage battery 1 AX2
Diagnosis of high-voltage battery 1 AX2
Searching for leaks from high-voltage battery
Leakage test of high-voltage battery 1 AX2
Removing and installing high-voltage battery 1 AX2, 48, 55, 62 kWh
Removing and installing high-voltage battery 1 AX2, 82 kWh
Raising high-voltage battery 1 AX2
Opening high-voltage battery 1 AX2
Sealing high-voltage battery 1 AX2, 48, 55, 62 kWh
Sealing high-voltage battery 1 AX2, 82 kWh
Voltage and insulation measurement
Opening electrical circuit, 48, 55 kWh
Opening electrical circuit, 62 kWh
Opening electrical circuit, 82 kWh
Removing and installing battery regulation control unit J840
Charging and discharging battery modules
Renewing lower part of battery housing
High-voltage battery components
Overview of fitting locations – battery modules, 48, 55 kWh
Overview of fitting locations – battery modules, 62 kWh
Overview of fitting locations – battery modules, 82 kWh
Overview of fitting locations – battery connectors
Assembly overview – high-voltage battery, removed, 48, 55, 62 kWh
Assembly overview – high-voltage battery, removed, 82 kWh
Assembly overview – high-voltage battery, battery modules
Assembly overview – switching unit for high-voltage battery, 48, 55, 62 kWh
Assembly overview – switching unit for high-voltage battery, 82 kWh
Assembly overview – high-voltage battery, connecting element, 48, 55, 62 kWh
Assembly overview – high-voltage battery, connecting element, 82 kWh
Removing battery module
Installing battery module
Removing and installing battery modules control unit
Removing and installing connecting element, 48, 55 kWh
Removing and installing connecting element, 62 kWh
Removing and installing connecting element, 82 kWh
Removing and installing switching unit for high-voltage battery, negative terminal SX7, 48, 55, 65 kWh
Removing and installing switching unit for high-voltage battery, negative terminal SX7, 82 kWh
Removing and installing switching unit for high-voltage battery, positive terminal SX8, 48, 55, 62 kWh
Removing and installing switching unit for high-voltage battery, positive terminal SX8, 82 kWh
Power and control electronics for electric drive
Assembly overview – power and control electronics for electric drive, rear-wheel drive
Assembly overview – power and control electronics for electric drive, all-wheel drive
Removing and installing power and control electronics for electric drive, rear-wheel drive
Removing and installing power and control electronics for electric drive, all-wheel drive
Electric drive motor
Calibrating three-phase current drive VX54
Leakage test of electric drive motor, rear motor
Assembly overview – electric drive motor
Removing and installing drive motor rotor position sender, rear-wheel drive
Removing and installing drive motor rotor position sender, all-wheel drive
Motor control unit
Assembly overview – motor control unit
Removing and installing motor control unit J623
Removing and installing bracket for motor control unit J623
De-energising high-voltage system
De-energising high-voltage system
Re-energise high-voltage system
Re-energising high-voltage system
Potential equalisation lines
Overview of fitting locations – potential equalisation lines, all-wheel drive
Overview of fitting locations – potential equalisation lines, rear-wheel drive
Charging socket
Assembly overview – charging socket
Removing and installing high-voltage battery charging socket 1 UX4
Removing and installing actuator for high-voltage charging socket lock 1 F498
Charging unit for high-voltage battery
Assembly overview – charging unit for high-voltage battery, rear-wheel drive
Assembly overview – charging unit for high-voltage battery, all-wheel drive
Removing and installing charging unit 1 for high-voltage battery AX4, rear-wheel drive
Removing and installing charging unit 1 for high-voltage battery AX4, all-wheel drive
Vehicle noise/engine sound
Overview of fitting locations – driving sound/motor sound
Removing and installing engine sound generator module
Removing and installing engine sound generator module
Accelerator pedal
Assembly overview – accelerator pedal module
Removing and installing accelerator pedal module GX2
Voltage converter
Assembly overview – voltage converter, rear-wheel drive
Assembly overview – voltage converter, all-wheel drive
Removing and installing voltage converter, rear-wheel drive
Removing and installing voltage converter, all-wheel drive
High-voltage cables
Unplugging high-voltage connectors

Система охлаждения, отопления, вентиляции и кондиционирования
(Cooling, Heating, Air Conditioning and Climate Control Systems)

Volkswagen ID.4 - Heating, air conditioning system (eng.) Repair Manual
VW ID.4 2021 ➤
Repair Group: 00 - Technical data, 87 - Air conditioning system.
Overview of fitting locations – air conditioning system
Refrigerant circuit
Valve unit of heat pump
Air conditioner compressor
Control motors
Front heater and air conditioning unit
Air duct
Coolant circuit
Operating and display unit
Other controlling and regulating components

Подвеска, рулевое управление
(Suspension, steering)

Volkswagen ID.4 - Running gear, axles, steering (eng.) Repair Manual
VW ID.4 2021 ➤
Repair Group: 40 - Front suspension, 42 - Rear suspension, 43 - Self-levelling suspension, 44 - Wheels, tyres, vehicle geometry, 48 - Steering.
Front axle
Subframe
Suspension strut, upper suspension link
Lower suspension link, swivel joint
Wheel bearing
Drive shaft
Anti-roll bar
Rear axle
Suspension link, track rod
Suspension strut, shock absorber, spring
Wheel bearing assembly, trailing arm
Drive shaft
Electronically controlled damping
Vehicle level sender
Wheel alignment
Wheels, tyres

Тормозная система
(ABS, EDS, ESP / Brake system)

Volkswagen ID.4 Electromechanical Brake Servo (eBKV) (eng.) Repair Manual
VW ID.4 2021 ➤
Self Study Program
Table of Contents: Introduction, Design of the Electromechanical Brake Servo Module, How the Electromechanical Brake Servo Works, Brake Management, Service.

Volkswagen ID.4 - Brake system (eng.) Repair Manual
VW ID.4 2021 ➤
Front brake - PR number 1LB / 1LF ➤ 18”, 1K, 60 in diam.
Front brake - PR number 1LC / 1LN ➤ 18”, 1K, 46/46 in diam.
Rear brake - PR number 1KB ➤ 11” drum brake
Repair Group:
00 - Technical data
Identification
Allocation of PR number - brakes
Technical data for brakes
Brake master cylinder and brake servo
Front brakes
Rear brakes
Brake test
Vehicle checks
Checking electromechanical parking brake
45 - Anti-lock brake system
Overview of fitting locations
Overview of fitting locations – ABS / ESP
Control unit and hydraulic unit
Assembly overview – control unit and hydraulic unit
Removing and installing ABS control unit J104 / ABS hydraulic unit N55
Connecting brake lines to hydraulic unit
Sensors:
Assembly overview – speed sensors on front axle
Assembly overview – speed sensors on rear axle
Removing and installing speed sensor on front axle G45 / G47
Removing and installing speed sensor on rear axle G44 / G46
Checking ABS sensor ring
46 - Brakes - mechanism
Front brake
Assembly overview – front brake
Removing and installing brake pads
Removing and installing brake caliper
Rear brake
Assembly overview – rear brake, drum brake
Assembly overview – brake shoes
Removing and installing brake shoes
Parking brake
Assembly overview – parking brake
Removing and installing control unit for electromechanical parking brake J540
Removing and installing parking brake motor V282 / V283
Brake pedal
Assembly overview – brake pedal
Separating brake pedal from brake servo
Connecting brake pedal to brake servo
Removing and installing brake pedal
Removing and installing mounting bracket
47 - Brakes - hydraulics
Safety information and repair notes
Safety information
Repair notes
Brake servo and brake master cylinder
Assembly overview – brake servo/brake master cylinder
Removing and installing brake servo
Hydraulic system
General notes on brake fluid
Bleeding hydraulic system following standard procedure
Subsequent bleeding of hydraulic system
Testing for leaks
Checking wheel brake cylinder for leaks

Коробки передач
(Transmission, clutch)

1-speed gearbox 0MJ, front (eng.) Repair Manual
VW ID.4 2021 ➤
Repair Group: 00 - Technical data, 34 - Controls, housing, 39 - Final drive - differential. Edition 05.2021.

1-speed gearbox 0MH, rear (eng.) Repair Manual
VW ID.3 2020 ➤
VW ID.4 2021 ➤
Repair Group: 00 - Technical data, 34 - Controls, housing, 39 - Final drive - differential. Edition 08.2021.

Кузов
(Body)

Volkswagen ID.4 - Wheels and Tyres Guide (eng.) Repair Manual
VW ID.4 2021 ➤
Repair Group: 44 - Wheels, tyres, vehicle geometry
General information
Wheels, tyres
Specified torques for wheel bolts
Wheel and tyre combinations
Determining correct wheel and tyre combinations according to WLTP
Breakdown of version key (D2)
Wheel and tyre combinations
Wheel allocation
Temporary spare wheel
Recommended summer tyres
Recommended summer tyres, worldwide according to country-specific approval
Recommended all-season tyres
Recommended all-season tyres, worldwide according to country-specific approval
Recommended winter tyres
Recommended winter tyres, worldwide according to country-specific approval

Volkswagen ID.4 - General body repairs, interior (eng.) Repair Manual
VW ID.4 2021 ➤
Repair Group: 00 - Technical data, 68 - Interior equipment, 69 - Passenger protection, 70 - Trim, insulation, 72 - Seat frames, 74 - Seat - padding, covers.

Volkswagen ID.4 - General body repairs, exterior (eng.) Repair Manual
VW ID.4 2021 ➤
Repair Group: 50 - Body - front, 55 - Bonnet, rear lid, 57 - Front doors, door components, central locking, 58 - Rear doors, door components, 60 - Sunroof, 63 - Bumpers, 64 - Glazing, 66 - Exterior equipment.

Body Repairs (eng.) Repair Manual
VW ID.4 2021 ➤
Repair Group: 00 - Technical data, 50 - Body - front, 51 - Body - centre, 53 - Body - rear.
Edition 02.2021

Электрооборудование
(Electrical equipment)

Fuses and relay Volkswagen ID.4 / ID.5 - предохранители и реле (eng.) Repair Manual
VW ID.4 (model: E21) 2021 ➤
VW ID.5 (model: E39) 2021 ➤

The High-Voltage System in the Volkswagen ID.4 (eng.) Repair Manual
VW ID.4 2021 ➤
Self Study Program
Table of Contents: Introduction, High-voltage System Overview, Wiring and Connector Concept, High-voltage System Components, Thermal Management, High-voltage Safety Concept, Driving Mode Selection.

Volkswagen ID.4 - Communication (eng.) Repair Manual
VW ID.4 2021 ➤
Contents:
00 - Technical data
Electrical components
Access to diagnoses
91 - Communication
Safety information and repair notes
Fitting locations
Overview of fitting locations – components/control units in middle section of vehicle
Overview of fitting locations – components/control units in rear section of vehicle
Components/control units
Removing and installing control unit for front display and information control panel J685
Control unit 1 for information electronics J794
Removing and installing front treble loudspeakers R20 / R22
Removing and installing front bass loudspeakers R21 / R23
Removing and installing rear broadband loudspeakers R385 / 386
Removing and installing centre loudspeaker R208
Removing and installing subwoofer R211
Removing and installing digital sound package control unit J525
Removing and installing aerial module
Removing and installing frequency modulation (FM) frequency filters R178 / R179
Removing and installing roof aerial RX5
Removing and installing LTE aerial R306
Removing and installing internet access control unit J666
Removing and installing data transmission aerial R180
Removing and installing transmission and reception stabilisation control unit R308
Removing and installing telephone bracket R126
Removing and installing telephone microphone R38
Removing and installing multifunction buttons E440/E441
Removing and installing control unit for steering wheel contact detection J1158
Removing and installing USB connection 1 U41
Removing and installing USB charging socket 1 U37
Removing and installing emergency call module control unit and communication unit J949, rear bench seat
Removing and installing loudspeaker for emergency call module R335
Removing and installing emergency battery, telematics A16
Multifunction steering wheel
Assembly overview – multifunction steering wheel

Volkswagen ID.4 - Electrical system (eng.) Repair Manual
VW ID.4 2021 ➤
Repair Group: 27 - Starter, current supply, CCS, 90 - Gauges, instruments, 92 - Windscreen wash/wipe system, 94 - Lights, bulbs, switches - exterior, 96 - Lights, bulbs, switches - interior, 97 - Wiring.
Battery
Dash panel insert
Horn
Windscreen wiper system
Windscreen washer system
Rear window wiper system
Rear window washer system
Washer fluid lines
Headlights
Lights in exterior mirror
Tail lights
LED module for charging socket
High-level brake light
Number plate light
Entry and start authorisation system
Steering column switch module
Automatic headlight range control
Towing bracket
Lights
Controls
Anti-theft alarm system
Cigarette lighter, socket
Control units
Repairing wiring harnesses
Cleaning contact surfaces
Repairing aerial wires
Fibre optic cables

Volkswagen ID.4 - Driver assist systems (eng.) Repair Manual
VW ID.4 2021 ➤
Repair Group: 98 - Assist systems.
Fitting locations
Senders / sensors / control units
Front parking aid senders G252 / G253 / G254 / G255
Rear parking aid senders G203 / G204 / G205 / G206
Front park assist steering senders G568 / G569
Rear park assist steering senders G716 / G717
Adaptive cruise control unit J428
Lane change assist control unit J769 / J770
Lane change assist warning lamp in exterior mirror K311 / K312
Right / left overhead view camera R244 / R245
Control unit for overhead view camera J928
Front camera for driver assist systems R242
Parking aid control unit J446
Front overhead view camera R243
Reversing camera R189
Rear overhead view camera R246

Volkswagen ID.4 / ID.5 - Wiring Diagrams (eng.) Repair Manual
VW ID.4 2021 ➤
VW ID.5 2021 ➤
Electric drive system, motor control unit EBJA, EBRA
Electric drive system for rear axle EBJA
High-voltage battery system (J9D)
Pilot line for high-voltage system
High-voltage heater (PTC) for high-voltage battery system (J9D)
Adaptive cruise control (8T8)
Electromechanical steering
Electric drive system for front axle EBRA
etc...

High-voltage system - General information (eng.) Repair Manual.
Engine code: CUKC, CUKB, DGEA, DGEB, CNLA, CRJA, EAGA, EAZA, EABA, CGEA, CGFA, EBSA, EBMA, DFKA, DGEB, EBJA, EBJC, EBJD, EBHA.
VW ID.4 2021 ➤
Repair Group: 00 - Technical data, Safety information, Repair instructions. 93 - Electric drive systems, Hazard classification for the high-voltage system, Identification features of high-voltage vehicles, Working on high-voltage vehicles, Quarantine arrangements, Assessing accident-damaged vehicles, High-voltage battery
Edition 02.2021

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