Volkswagen Tiguan 3 - Workshop manual

VW Tiguan 3 (CT1) 2024 ➤

Engine
Cooling, Heating, Air Conditioning
Fuel System
Suspension, Steering
Brake System
Transmission
Body
Electrical equipment

Maintenance (eng.) Repair manual
VW Tiguan 2024 ➤
Petrol engines and Petrol/hybrid engine: DJKA, DLBC, DNPB, DUCA, DUCB, DXDB, DXDC.
Diesel engines: DFGA, DXNB, DXPA.
Contents:
Service tables, Descriptions of work
All-wheel drive coupling: changing oil
Brake and clutch system: changing brake fluid
Diesel fuel filter: draining / renew
Dual clutch gearbox 0DD: changing gear oil
Dual clutch gearbox 0GC: changing gear oil
High-voltage battery: checking charge level
Maintenance of high-voltage battery
High-voltage battery: charging
Hybrid components: inspect for damage to high-voltage components and wires.
Infotainment system: install digital manual
Interior filter: cleaning housing and renewing filter element
Poly V-belt: renew / checking condition
Poly V-belt and tensioning roller for belt-driven starter-alternator: renew / check
Air filter: clean housing and renew filter element
Engine oil: draining, renewing oil filter and filling engine oil
Engine oil: capacities and specifications
Panorama sliding roof with rear panorama roof
Wheel securing bolts: tighten to specified torque
Tyre Pressure Monitoring System: selecting tyre size and load level
Tyre Pressure Loss Indicator: calibrating
Service interval display: Reset / recoding
Time and date: set
Toothed belt (petrol engines): renewing
Camshaft drive toothed belt (diesel engines): renewing
Spark plugs: renewing
147 pages. Edition 06.2024

Engines

The 1.5l 96-kW/110-kW eTSI engine EA211 EVO2 mHEV
The 1.5l eTSI engine from the EA211 EVO2 engine generation is offered in two output versions delivering 96 kW and 110 kW.
The differences in power are achieved with the software.

Technical features:
Toothed belt drive
Thermal management
Inlet camshaft with variable valve timing (80° CS, basic setting in “retarded” position)
Exhaust camshaft with variable valve timing (40° CS, basic setting in “advanced” position)
Crankcase breather with active oil separator
Infinitely variable oil pressure regulation
Turbocharger with variable turbine geometry (VTG)
Bosch Motronic MG1 engine management system
Miller cycle
Direct petrol injection at up to 350 bar injection pressure
Active Cylinder Management ACT+
Engine started exclusively with starter-alternator

The 2.0l 195-kW TSI engine EA888 EVO4
The 2.0l 195-kW TSI engine belongs to the EA888 EVO4 engine generation

Technical features:
Maintenance-free timing chain
Activated charcoal filter system with Venturi nozzle and activated charcoal filter valve with temperature compensation (tolerance-optimised)
Turbocharger with electrical bypass flap actuation
Balance shafts integrated into cylinder block
Oil filter and oil cooler integrated into ancillaries
Inlet and exhaust camshafts with variable valve timing
Direct petrol injection at up to 350 bar injection pressure
Valve lift switching on exhaust camshaft
Technical features

The 1.5l 110-kW/130-kW TSI engine EA211 EVO2 PHEV
The 2.0l 195-kW TSI engine belongs to the EA888 EVO4 engine generation.
The 1.5l TSI engine EA211 EVO2 is used in two output versions delivering 110 kW and 130 kW in the plug-in hybrid variant (PHEV).
The differences in power are achieved with the software.

Technical features:
Toothed belt drive
Thermal management
Inlet camshaft with variable valve timing (80° CS, basic setting in “retarded” position)
Exhaust camshaft with variable valve timing (40° CS, basic setting in “advanced” position)
Crankcase breather with active oil separator
Infinitely variable oil pressure regulation
Turbocharger with variable turbine geometry (VTG)
Bosch Motronic MG1 engine management system
Miller cycle
Direct petrol injection at up to 350 bar injection pressure

The 2.0l 110-kW TDI engine EA288 EVO
The 2.0l TDI engines belong to the EA288 EVO diesel engine family.

Technical features:
Grey cast iron cylinder block
Steel pistons
Infinitely variable oil pressure regulation
Electrically adjusted turbocharger
Thermal management with on-demand coolant pump and coolant distribution module
Common rail injection system with a maximum injection pressure of 2,200 bar
High-pressure fuel pump with electric inlet valve
Injectors with needle closing sensors
SCR exhaust gas treatment system using twin dosing technology

The 2.0l 142-kW TDI engine EA288 EVO
The 2.0l TDI engine delivering 142 kW differs from the power version delivering 110 kW in its cylinder block, crankshaft group, turbocharger and coolant distribution module.

Technical features:
Aluminium alloy cylinder block
Aluminium pistons
Infinitely variable oil pressure regulation
Electrically adjusted water-cooled turbocharger
Thermal management with on-demand coolant pump and electrical coolant distribution module
Common rail injection system with a maximum injection pressure of 2,200 bar
High-pressure fuel pump with electric inlet valve
Injectors with needle closing sensors
SCR exhaust gas treatment system using twin dosing technology

Cooling, Heating, Air Conditioning and Climate Control Systems

The new Tiguan comes with single-zone Climatronic in the “Basis Line” equipment variant.
In the “Life” equipment line and above, the Tiguan is equipped with the three-zone AirCare Climatronic.
Alongside the infotainment system, it can also be controlled with the intelligent IDA voice assistant.

The three-zone AirCare Climatronic features the familiar Smart Climate functions from other vehicles:
Clear view
Cool feet
Warm feet
Fresh air
Warm hands
Cool quickly

Heating, air conditioning system (eng.) Repair manual
VW Tiguan 2024 ➤
Contents:
Refrigerant oil capacities
Refrigerant circuit, vehicles without high-voltage system
Refrigerant circuit, vehicles with high-voltage system
Air conditioner compressor, vehicles without high-voltage system
Air conditioner compressor, vehicles with high-voltage system
Control motors, vehicles with air conditioner operating unit at rear
Control motors, vehicles without air conditioner operating unit at rear
Front heater and air conditioning unit
Air duct
Coolant circuit, vehicles with high-voltage system
Operating and display unit
Further control components
177 pages. Edition 09.2024

Fuel System

Fuel supply system, petrol engines (eng.) Repair manual
VW Tiguan 2024 ➤
Contents:
Fuel tank, all-wheel drive, Tiguan
Fuel tank, front-wheel drive, Tiguan
Fuel tank; Fuel tank leak detection
Fuel delivery unit/fuel gauge sender
Plug-in connectors
Activated charcoal filter system
Accelerator mechanism
Fuel pump, EA888evo4 (fuel system pressurisation pump [G6], fuel pump control unit [J538])
Fuel pump, EA211, EA888 (fuel pump control unit [J538])
Fuel lines
Senders and sensors
254 pages. Edition 09.2024

Fuel supply system, diesel engines (eng.) Repair manual
VW Tiguan 2024 ➤
Contents:
Fuel tank, all-wheel drive / front-wheel drive
Fuel delivery unit, fuel gauge sender
Plug-in connectors, Fuel filter
Accelerator mechanism
Fuel pump, EA288
Fuel pump, EA288evo
Fuel lines
Senders and sensors
228 pages. Edition 07.2024

Suspension, Steering

Running gear, axles, steering (eng.) Workshop manual
VW Tiguan 2024 ➤
Contents:
Front suspension: Subframe; Suspension strut, upper suspension link; Lower suspension link, swivel joint; Wheel bearing; Drive shaft; Anti-roll bar
Rear suspension: Rear axle; Subframe; Anti-roll bar; Suspension strut, shock absorber, spring; Wheel bearing, trailing arm, multi-link suspension; Drive shaft
Self-levelling suspension: Electronic damping control; Vehicle level sender
Wheel alignment; Wheels, tyres
Steering wheel; Steering column; Steering rack
222 pages. Edition 06.2024

Brake System

Brake system (eng.) Workshop manual
VW Tiguan 2024 ➤
Contents:
Anti-lock brake system
Overview of fitting locations – ABS/ESP
Control unit and hydraulic unit, Sensors
Front brake / Rear brake
Parking brake, Brake pedal
Front brake caliper / Rear brake caliper
Brake servo and brake master cylinder
Hydraulic system, Brake fluid change
105 pages. Edition 08.2024

Transmission

The Tiguan 2024 Petrol and gearbox combinations:
1.5l 96-kW/110-kW eTSI engine mHEV (DXDC, DXDB) with 7-speed dual clutch gearbox DQ381-7F (0GC)
2.0l 195-kW TSI engine (DNPB) with 7-speed dual clutch gearbox DQ381-7A (0GC)
1.5l 110-kW/130-kW TSI engine PHEV (DUCB, DUCA) with 6-speed dual clutch gearbox DQ400e-6F (0DD)

The Tiguan 2024 Diesel engine and gearbox combinations:
2.0l 110-kW TDI engine (DXPA) with 7-speed dual clutch gearbox DQ381-7F (0GC)
2.0l 142-kW TDI engine (DXNB) with 7-speed dual clutch gearbox DQ381-7A (0GC)

Transmission repair

Body

Body repairs, interior (eng.) Repair manual
VW Tiguan 2024 ➤
Contents:
Interior equipment; Compartments/covers
Equipment, without net partition / with net partition
Centre console, Front centre armrest
Interior mirror, without front camera / with front camera
Seat belts, Child seat anchors
Airbag system, Airbag control unit, Front airbag
Front passenger airbag, Outer side airbags
Outer and inner side airbags, Curtain airbags, Airbag crash sensors
Seat belt verification
Seat-occupied recognition system, vehicles with/without seat ventilation
Front door trims, Rear door trims
Dash panel, Dash panel cross member
Interior trims, Luggage compartment trims, Roof trims
Overview of seat variants
Front seats, (manual / electric / R-line)
Front seat pneumatic system
Rear seats
Cover and padding on front seat, without seat heating / with seat heating
Cover and padding on rear seat, without seat heating / with seat heating
363 pages. Edition 08.2024

Body repairs, exterior (eng.) Repair manual
VW Tiguan 2024 ➤
Contents:
Lock carrier, Wings, Bulkhead, Bonnet
Rear lid (no electric operation), Electrically operated rear lid
High-voltage charging flap unit, Tank flap unit
Door, Door components, Central locking
Sliding/glass roof, Water drain hoses
Bumper, front / Front bumper, R-Line
Bumper, rear / Rear bumper, R-Line
Windscreen, Rear windscreen, Side windows, Door windows
Radiator grille and front trim, Spoiler
Mouldings, trims, extensions
Noise insulation, Long noise insulation
Underbody cladding (vehicles with all-wheel drive / with high-voltage system)
Roof moulding and roof railing, Exterior mirror
Wheel housing liner, Lettering and emblems, Towing bracket
Heat shields (vehicles with all-wheel drive / with high-voltage system)
436 pages. Edition 04.2024

Electrical equipment

Communication (eng.) Repair manual
VW Tiguan 2024 ➤
Contents:
Fitting locations
Overview of fitting locations – components/control units
Infotainment system
Removing display unit for front information display and control unit [J685]
Removing control unit 1 for information electronics [J794]
Sound system
Removing front treble loudspeakers [R20]/[R22]
Removing rear treble loudspeakers [R14]/[R16]
Removing front bass loudspeakers and rear bass loudspeakers
Removing loudspeaker for emergency call module [R335]
Sound system, with digital sound package
Removing and installing subwoofer [R211]
Aerial systems
Removing frequency modulation (FM) frequency filters [R178]/[R179]
Removing roof aerial [RX5]
Removing internet access control unit [J666]
Removing LTE aerial
Removing aerial module
Online services
External multimedia devices, front and rear
Removing USB connection 1 [U41]
Removing USB charging socket 1 [U37]
External multimedia devices
Multifunction steering wheel
Removing multifunction buttons in steering wheel [E441]/[E440]
Removing Tiptronic switch in steering wheel [E439]/[E438]
Removing control unit for steering wheel contact detection [J1158]
Telephone
61 pages. Edition 07.2024

Electrical system (eng.) Repair manual
VW Tiguan 2024 ➤
Contents:
Battery, Voltage converter, Starter
Alternator, with/without sliding bushes / hybrid drive system (mild hybrid)
Dash panel insert, Horn
Windscreen wiper system, Windscreen washer system
Rear window wiper system, Rear window washer system
Headlights, Tail light cluster, High-level brake light, Number plate light
Entry and start authorisation system
Steering column switch module
Automatic headlight range control, vehicles with LED headlights
Towing bracket, Additional exterior lights
Lights, vehicles with/without glass roof
Controls, vehicles with/without glass roof
Anti-theft alarm, Cigarette lighter, socket
Relay carriers, fuse holders, electronics boxes
Control units
260 pages. Edition 09.2024

Driver assist systems (eng.) Repair manual
VW Tiguan 2024 ➤
Contents:
Assist systems
Fitting locations
Adaptive cruise control
Lane change assist
Reversing camera system
Front camera for driver assist systems
Overhead view camera
Parking aid / Parking aid with park assist steering
58 pages. Edition 07.2024

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