Volkswagen Passat B9 - repair manual (workshop manual)
VW Passat B9 (CJ5) 2024 -
Быстрый переход по разделам:
Engines
Cooling, Heating, Air Conditioning
Fuel System
Suspension, Steering
Brake System
Transmission
Body
Electrical equipment
The Passat 2024 – the 9th generation
The modular transverse matrix has been enhanced for the Passat Estate and is called the MQBevo.
In terms of aerodynamics, the new body shape achieves the best drag coefficient ever with a Cd of 0.25.
Together with the aerodynamic design, two new plug-in hybrid drive systems and a mild hybrid drive system have helped make the new Passat
Estate even more efficient and economic.
The plug-in hybrid drives are all-new developments. They deliver a system power of 150 kW and 200 kW. Thanks to the switch to a 1.5l TSI engine and a new 19.7 kWh battery, the Passat Estate eHybrid has an electric range of approximately 100 km.
The new adaptive chassis control DCC and the new ergoActive seats with pneumatic pressure point massage and climate control ensure a high level of travel comfort.
The intuitively operated infotainment displays from the fourth-generation modular infotainment matrix are all-new developments.
Maintenance (eng.) Repair manual
VW Passat B9 Variant 2024 ➤
Petrol engines: DNPB, DUCA, DUCB, DXDB
Diesel engines: DXNB, DXPA, DXPB.
Contents:
Service tables
All-wheel drive coupling: changing oil
Brake system: changing brake fluid
Diesel fuel filter: draining / renew
Dual clutch gearbox 0DD: changing gear oil
Dual clutch gearbox 0GC: changing gear oil
Maintenance of high-voltage battery
High-voltage battery: charging
Infotainment system: install digital manual
Interior filter: cleaning housing and renewing filter element
Poly V-belt: renew / checking condition
Poly V-belt and tensioning roller for belt-driven starter-alternator: renew
Air filter: clean housing and renew filter element
Engine oil: draining, renewing oil filter and filling engine oil
Engine oil: capacities and specifications
Panorama sliding roof with rear panorama roof
Wheel securing bolts: tighten to specified torque
Reducing agent (AdBlue®/DEF): replenishing / changing
Tyre Pressure Loss Indicator: calibrating
Service interval display: Reset
Time and date: set
Toothed belt (petrol engines): renewing
Camshaft drive toothed belt (diesel engines): renewing
Spark plugs: renewing
Periodic Technical Inspection (PTI)
140 pages. Edition 06.2024
Engines
Engine code: DXDB
The 1.5l 110-kW eTSI engine belongs to the EA211 EVO2 engine generation.
Technical features:
Toothed belt drive
Thermal management
Inlet camshaft with variable valve timing (80° CS, basic setting in “retarded” position)
Exhaust camshaft with variable valve timing (40° CS, basic setting in “advanced” position)
Crankcase breather with active oil separator
Infinitely variable oil pressure regulation
Turbocharger with variable turbine geometry (VTG)
Bosch Motronic MG1 engine management system
Miller cycle
Direct petrol injection at up to 350 bar injection pressure
Active Cylinder Management ACT+
Engine started exclusively with starter-alternator
Engine code: DNPB
The 2.0l 195-kW TSI engine belongs to the EA888 EVO4 engine generation.
Technical features:
Maintenance-free timing chain
Activated charcoal filter system with Venturi nozzle and activated charcoal filter valve with temperature compensation (toleranceoptimised)
Turbocharger with electrical bypass flap actuation
Balance shafts integrated into cylinder block
Oil filter and oil cooler integrated into ancillaries
Inlet and exhaust camshafts with variable valve timing
Direct petrol injection at up to 350 bar injection pressure
Valve lift switching on exhaust camshaft
Engine code: DUCB, DUCA
The 1.5l TSI engine EA211 EVO2 is used in two output versions delivering 110 kW and 130 kW in the plug-in hybrid variant (PHEV).
The differences in power are achieved with the software.
Technical features:
Toothed belt drive
Thermal management
Inlet camshaft with variable valve timing (80° CS, basic setting in “retarded” position)
Exhaust camshaft with variable valve timing (40° CS, basic setting in “advanced” position)
Crankcase breather with active oil separator
Infinitely variable oil pressure regulation
Turbocharger with variable turbine geometry (VTG)
Bosch Motronic MG1 engine management system
Miller cycle
Direct petrol injection at up to 350 bar injection pressure
Engine code: DXPB, DXPA
The 2.0l TDI engines belong to the EA288 EVO diesel engine family.
The 90-kW and 110-kW power variants are achieved by implementing different engine/motor control unit software.
Technical features:
Grey cast iron cylinder block
Steel pistons
Infinitely variable oil pressure regulation
Electrically adjusted turbocharger
Thermal management with on-demand coolant pump and coolant distribution module
Common rail injection system with a maximum injection pressure of 2,200 bar
High-pressure fuel pump with electric inlet valve
Injectors with needle closing sensors
SCR exhaust gas treatment system using twin dosing technology
Engine code: DXNB
The 2.0l TDI engine EA288 EVO delivering 142 kW differs from the power version delivering 110 kW in its cylinder block, crankshaft group, turbocharger and coolant distribution module.
Technical features:
Aluminium alloy cylinder block
Aluminium pistons
Infinitely variable oil pressure regulation
Electrically adjusted water-cooled turbocharger
Thermal management with on-demand coolant pump and coolant distribution module
Common rail injection system with a maximum injection pressure of 2,200 bar
High-pressure fuel pump with electric inlet valve
Injectors with needle closing sensors
SCR exhaust gas treatment system using twin dosing technology
Cooling, Heating, Air Conditioning and Climate Control Systems
Heating, air conditioning system (eng.) Repair manual
VW Passat B9 2024 ➤
Contents:
Overview of fitting locations - air conditioning system
Refrigerant circuit, vehicles with high-voltage system
Air conditioner compressor, Control motors
Front heater and air conditioning unit, Air duct
Coolant circuit, vehicles with high-voltage system
Operating and display unit
Further control components: heater and air conditioning system control unit [J979], sunlight penetration photosensor [G107], air quality sensor [G238], ambient temperature sensor [G17], humidity sender for air conditioning system [G260], left vent temperature sender [G150], right vent temperature sender [G151], footwell vent temperature sender [G192], vehicle interior temperature sensor [G1090], rear vent temperature sender [G174]
184 pages. Edition 08.2024
Refrigerant capacities
Refrigerant --- R1234yf
Total capacity --- 0.460 kg ± 0.015 kg
Refrigerant oil capacities, R1234yf
Note the type plate on the air conditioner compressor.
Air conditioner compressor manufacturer - Required refrigerant oil - Total amount of oil in refrigerant circuit
Sanden --- SP-A2 --- 75 ml ±10 cm3
Denso --- ND-12 --- 80 ml ±10 cm3
Mahle --- SP-A2 --- 110 ml ±10 cm3
Fuel System
Fuel supply system, petrol engines (eng.) Repair manual
VW Passat 2024 ➤
Contents:
Fuel tank, all-wheel drive
Fuel tank, front-wheel drive
Fuel tank; Fuel tank leak detection
Fuel delivery unit/fuel gauge sender
Plug-in connectors
Activated charcoal filter system
Accelerator mechanism
Fuel pump, EA888evo4 (fuel system pressurisation pump [G6], fuel pump control unit [J538])
Fuel pump, EA211, EA888 (fuel pump control unit [J538])
Fuel lines
Senders and sensors
254 pages. Edition 09.2024
Fuel supply system, diesel engines (eng.) Repair manual
VW Passat 2024 ➤
Contents:
Fuel tank, all-wheel drive / front-wheel drive
Fuel delivery unit, fuel gauge sender
Plug-in connectors, Fuel filter
Accelerator mechanism
Fuel pump, EA288
Fuel pump, EA288evo
Fuel lines
Senders and sensors
228 pages. Edition 07.2024
Suspension, Steering
Running gear, axles, steering (eng.) Repair manual
VW Passat B9 2024 ➤
Contents:
Front suspension: Subframe, Suspension strut, upper suspension link, Lower suspension link, swivel joint, Wheel bearing, Drive shaft, Anti-roll bar.
Rear suspension: Rear axle, Subframe, Anti-roll bar, Suspension link, track rod, Suspension strut, shock absorber, spring, Wheel bearing, trailing arm, multi-link suspension, Drive shaft.
Self-levelling suspension: Electronic damping control, Vehicle level sender.
Wheels, tyres, vehicle geometry: Wheel alignment, Wheels, tyres.
Steering: Steering wheel, Steering column, Steering rack.
220 pages. Edition 01.2024
Brake System
Brake system (eng.) Workshop manual
VW Passat B9 2024 ➤
Contents:
Overview of fitting locations – ABS/ESP
Control unit and hydraulic unit
Sensors (speed sensor on front axle [G45]/[G47] / speed sensor on rear axle [G44]/[G46]
Front brake / Rear brake
Parking brake
Brake pedal
Front brake caliper / Rear brake caliper
Brake servo and brake master cylinder
Hydraulic system
105 pages. Edition 01.2024
Transmission
Petrol engines: Engine and gearbox combinations
1.5l 110-kW eTSI engine DXDB (EA211 EVO2) mHEV - 7-speed dual-clutch gearbox DQ200-7F 0CW
2.0l 195-kW TSI engine DNPB (EA888 EVO4) - 7-speed dual clutch gearbox DQ381-7A 0GC
1.5l 110-kW/130-kW TSI engine DUCB/DUCA (EA211 EVO2) PHEV - 6-speed dual-clutch gearbox DQ400e-6F 0DD
Diesel engines: Engine and gearbox combinations
2.0l 90-kW/110-kW TDI engine DXPB/DXPA (EA288 EVO) - 7-speed dual-clutch gearbox DQ381-7F 0GC
2.0l 142-kW TDI engine DXNB (EA288 EVO) - 7-speed dual clutch gearbox DQ381-7A 0GC
Информация по ремонту коробок передач VAG / Transmission repair
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Body
Electrical equipment
Кодирование автомобилей на платформе MQB (rus.)
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