Руководство Volkswagen Chemicals Manual

Admin · 11.04.2022

VW Amarok 2011 ➤, Amarok 2017 ➤,
VW Beetle 2012 ➤, CC 2012 ➤,
VW Fox 2010 ➤, Fox 2014 ➤,
VW Gol 2006 ➤, Gol 2013 ➤, Gol 2017 ➤, Gol 2019 ➤,
VW Golf 2007 ➤, Golf 2013 ➤, Golf 2015 ➤, Golf 2016 ➤, Golf 2017 ➤, Golf BR 2018 ➤,
VW Golf Variant 2015 ➤, Golf Variant MEX 2018 ➤,
VW Jetta 2011 ➤, Jetta 2015 ➤, Jetta 2018 ➤,
VW Nivus 2020 ➤,
VW Passat 2011 ➤, Passat 2015 ➤, Passat Variant 2011 ➤,
VW Polo 2012 ➤, Polo BR 2018 ➤, Polo Sedan 2012 ➤,
VW Saveiro 2010 ➤, Saveiro 2014 ➤, Saveiro 2017 ➤, SpaceFox 2011 ➤,
VW T-Cross BR 2020 ➤, Tiguan 2008 ➤,
VW Tiguan 2 MEX 2017 ➤,
VW Touareg 2010 ➤, Touareg 2015 ➤,
VW Virtus BR 2018 ➤,
VW Voyage 2013 ➤, Voyage 2017 ➤, Voyage 2019 ➤,
VW up! 2014 ➤, up! BR 2018 ➤

Edition 12.2020

Contents

Work Instructions for Handling Chemicals
Handling of Solvents
Work instruction - Flammable material handling
Handling used engine oil

List of authorized products
Polyurethane-based sealing adhesive
High-resistance locking adhesive
Low viscosity lock adhesive
Locking adhesive for mechanical seals
Sealing adhesive
2-component adhesive
Cotton tape
Self-adhesive PVC tape
Double-sided adhesive tape
Refrigerant gas - R134a
Underbody coating
Lubricating engine oil as per VW 502 00 and VW 505 00 standards
Lubricating engine oil as per VW 507 00 standard
Lubricating engine oil as per VW 508 88 and VW 509 99 standards
Lubricating oil for manual gearbox and steering rack - SAE 90, MIL-L-2105B, API - GL5
Lubricating oil for manual gearbox - SAE 80, MIL-L-2105, API - GL4
Grease remover spray
Sealant for exhaust connections
Teflon thread sealant

List of fractionated products
000 096 319 D Polishing material (chromium and aluminium)
032 198 561 Additional seal
AMV 188 001 02 Adhesive silicone
AMV 188 200 03 Sealing paste
AMV 189 300 Activating agent
AMV 189 400 Sealing compound
Liquid sealant D 000 600 A2
D 001 210 M2 Universal adhesive
D 002 000 A2Adhesive remover
D 004 660 M2 Adhesive set
D 007 000 A2 Spray silicone
D 009 200 02 Glass primer
D 009 401 04 Cleaning solution
D 009 500 25 Applicator
Liquid sealant D 154 000 A1
Liquid sealant D 154 100 A1
D 154 102 A1 Sealing compound
D 154 103 A1 Adhesive silicone
D 169 300 M1 Window adhesive
D 169 300 M2 Window adhesive
D 172 090 A2 Adhesive
D 174 003 M2 Silicone sealant
D 176 404 A3 Adhesive silicone
D 176 204 R2 Adhesive silicone
D 176 404 M2 Adhesive silicone
D 176 501 A1 Adhesive silicone
D 180 KU1 A1 2-component adhesive for plastic
D 180 KU2 A1 2-component adhesive for plastic
D 181 220 A1 Activating agent
D 181 655 A1 Activating agent
D 181 802 M1 Glass primer
Liquid sealant D 185 400 A2
Liquid sealant D 185 400 A3
Liquid sealant D 185 410 A2
D 185 520 A2 Sealing compound
D 190 MKD A3 Assembly adhesive
Liquid sealant D 192 100 A2
D 195 850 A1 Cleaning solution
D 316 D38 A2 Protective wax
D 322 100 M2 Wachs-spray
D 330 KD2 A1 Cavity spray
D 366 PR1 A1 Plastic primer
D 454 300 A2 Sealing compound
D 469 101 A3 Gluing and sealing compound
D 822 150 A1 Plastic surfacer
G 000 100 Coupling teeth lubricant compound
G 000 115 A2 Spray lubricant
G 000 150 Consistent lubricating paste
G 000 405 A2 Silicone paste
G 000 450 02 Lubrication paste
G 000 650 Consistent lubricating paste
G 052 109 A2 Assembly paste
G 052 112 A3 High temperature paste
G 052 128 A1 Thrust ring sealing grease
G 052 133 A2 Lubricating paste for high temperatures
G 052 135 A1 Lubricating oil
G 052 142 A2 Polyurethane lubricating compound
G 052 150 A2 Lithium lubricating paste
G 052 168 A1 Steering box lubricant
G 052 172 A1 Special lubricant
G 052 172 M2 Special lubricant
G 052 181 A4 Lubricating paste for constant velocity joints
G 052 528 A2 Lubricating paste for constant velocity joints
G 052 565 A1 Silicone paste
G 052 723 A2 Moly paste
G 052 735 A2 Multi-purpose grease
G 052 738 A2 Lubricating paste for constant velocity joints
G 052 738 A3 Thrust ring sealing grease
G 052 745 A3 Lubricating paste for low temperature
G 052 751 A1 Molybdenum pasta
G 052 778 A2 Spray lubricant
G 052 817 A1 Contact grease
G 055 128 A1 Thrust ring sealing grease
G 060 567 A2 Special lubricant
G 060 735 A2 Multi-purpose grease
G 060 751 A2 Consistent lubricating paste
G 065 567 A2 Cleaning solution
G 070 528 R2 Lubricating paste for constant velocity joints
G 294 421 A1 Lubricating oil for assembly

Admin · 11.04.2022

Handling of Solvents

Description of the Material
Solvents and their mixtures, e. g. hydrocarbons, halogens, alcohols, esters, ketones are liquid organic substances.
This Safety Information applies to all solvents and water-free cleaning products, and hardeners, primers, separators, and all preparations used as well for this purpose.

Solvents can be classified as follows:
A - Irritant
B - Noxious
C - Toxic
D - Easily flammable

♦ Applications
painting, cleaning and maintenance of parts.
♦ Storage
Solvents must be stored in closed, identified safety containers.
Storing solvents in beverage bottles is strictly prohibited. Keep only a volume sufficient to carry out the work in one shift in the workplace. Volumes exceeding the daily requirement must be stored in well ventilated, explosion-proof rooms.
♦ Work
Work with solvents requires the use of exhaust fans or environments with good ventilation. Greater quantities of easily flammable or flammable materials must be handled only in explosion-proof locations. To prevent spontaneous combustion,
solvents must not come into contact with highly corrosive substances (e.g. chromic acid, organic peroxides, etc.).
Thus, the following should be observed:
1 - prevent contact with hot surfaces, alkalis, such as caustic soda, burnt lime or light metal chips.
2 - prevent contact with hot surfaces, alkalis, such as caustic soda, burnt lime or light metal chips.
3 - protect the material against sunlight.
4 - do not use open flames, such as welding torches.
In case of prolonged use or storage, mixtures of halogen and flammable solvents, such as cold cleaning products, classified as less flammable, may become flammable solutions, due to evaporation of the halogen component.
♦ Maintenance in confined spaces
Solvent vapours are heavier than air. Thus, they concentrate in wells and tanks. Accordingly, before starting work in these places, an "authorization for confined space" must be requested.
♦ Operational failures
Spilt solvent must be collected using appropriate absorption products. The products should be stored in closed containers with material identification and information on the content for future disposal.
♦ Protection against fire
When handling solvents, open flames, exposed lighting and smoking are prohibited. For fire extinguishers, use CO2 and dry chemical powder.
♦ Health protection, hygiene at work
1 - When inhaled, most solvents have a narcotic effect and reduce ethanol tolerance. Some solvents, even in small concentrations, are noxious.
2 - In case of severe intoxication, remove the person to an outside or a well-ventilated location, until an ambulance arrives.
3 - Work uniforms heavily-stained with solvent should be changed and thoroughly cleaned.
4 - Workers who have handled solvents and later complain about health problems should consult a doctor immediately. The doctor must be informed about the solvents handled by the worker.
5 - Solvents have a degreasing effect on the skin. Using solvents to clean the skin is prohibited. Should contact with the skin be inevitable, treat the skin beforehand with protective cream.
6 - In workplaces where solvents are used, eating, drinking and storing food, especially close to chemicals, are prohibited.
7 - Smoking while handling solvents is prohibited, since there is risk of fire or formation of products that cause toxic reactions in atmospheres with high hydrocarbon and halogen contents.
♦ Personal protective equipment
In compliance with Standard 6 (NR-6) Ordinance 3214 of the Ministry of Labour, handling of solvents requires the use of personal protective equipment, such as the following:
1 - gloves
2 - safety goggles
3 - protective clothing
♦ Environmental protection, waste treatment
Solvents must not be disposed of in the sewer network. These products must be collected into proper containers, which must be closed and identified, for future disposal or recycling.

Work instruction - Flammable material handling
Flammable liquids are liquids, liquid mixtures or liquids with solid particles in solution or suspension (including substances classified in a different way, based on their hazardous characteristics) producing flammable vapours at temperatures up to 60.5 °C, in open vessel tests.
Flammable materials may be solid, liquid or gaseous. As they release oxygen, these materials burn and, under certain circumstances, may ignite explosively. Flammable materials cause irritations, corrosion, and noxious and toxic reactions.
In accordance with legislation, flammable materials are classified as follows:
♦ Extremely flammable: Liquid substances or mixtures, which flash point (temperature at which the substance may catch fire) is below 0 °C and boiling point is below 35 °C;
♦ Easily flammable:
substances or mixtures that may warm and ignite in the air at room temperature, without interference from any energy source;
substances or solid mixtures that may easily ignite after a brief contact with an ignition source and that keep burning after the source is removed;
For liquid substances, the flash point is lower than 21 °C. In contact with water or humid air, extremely flammable gases are released in dangerous volumes;
♦ Flammable: substances or liquid mixtures, the flash point of which is equal to or higher than 21 °C and lower than or equal to 55 °C.
Handling these materials requires that the following be observed:
1 - In work and storage places, wood is not to be used for floors, desks or racks. The floor must be kept clean.
2 - Eating, drinking, smoking, and storing food or cigarettes are prohibited at the workplace and areas close to it.
3 - The required personal protective equipment, such as safety goggles, gloves, and, where applicable, aprons and rubber boots, must be used.
4 - Wet or excessively dirty clothing must be promptly changed. This clothing must not be dried. Work clothes - even those slightly dirty - must be sorted and marked with the following warning before being sent to laundry:
“CLOTHES CONTAMINATED WITH FLAMMABLE MATERIAL”. These clothes must be washed in water.
5 - Contaminated or wet personal clothes must also be washed in water at home.
6 - Flammable materials must not come into contact with organic substances, such as oil, grease, and solvent, since there is risk of fire.
7 - While handling flammable materials, prevent spillage and dust. In case of leaks, spilt products must not be adsorbed by sawdust or disposed of in trash cans.
8 - Solid flammable materials must be swept or wet with absorption products. These materials must be collected into proper containers and sent for disposal with identification of their content.
9 - Should flammable materials come into contact with the skin or eyes, wash them promptly with plenty of water (for at least 15 minutes). Then, consult a doctor. Inform about the product affecting the person.

Handling used engine oil
♦ Description of the material
Oils for four-cylinder engines comprise basically superior hydrocarbons with additives. At temperatures that can reach over 450ºC at the bottom of the piston, oxidation and other chemical reactions take place. In these processes reactive products are formed, such as "polycyclic aromatic hydrocarbons".
♦ Applications
Used engine oil is produced mostly in engine test workshops after long-running operational tests. It is also produced during oil change, for example, at a customer service centre, and from vehicles undergoing durability tests. For sealing quality control, these engine oils are submitted to thermal load.
♦ Storage
Used engine oil must be collected and temporarily stored into metal containers with locks and the following warning:
“Caution. Used engine oil” Prevent contact with skin
♦ Work
Production-scale work at recovery facilities, unproductive application in used oil coagulation.
♦ Maintenance
When carrying out maintenance work, observe the following items: Operational failures - Leaks, Protection against fire, and Health protection, hygiene at work.
♦ Operational failures - Leaks
Should absorption of spilt oil be required, the spilt product must be stored in closed containers for future disposal.
♦ Protection against fire
Engine oils are not classified as flammable materials, since their flash points are above 100 ºC. To prevent spontaneous ignition, fire or explosion, cloths or other absorbent materials impregnated with oil must be stored in non-flammable containers with a cover.
♦ Health protection and hygiene at work
Prolonged or repetitive contact with any type of engine oil results in skin degreasing. Skin drying, irritation or inflammation may occur. In addition, used engine oils contain hazardous substances classified as "polycyclic aromatic hydrocarbons". The
following work hygiene precautions should be observed:
1 - Before handling used engine oils, apply appropriate skin protection.
2 - Preferentially, use warm water and soap to remove engine oil from skin.
3 - Solvents, cold cleaners, thinners, diesel oil should not be used for cleaning skin contaminated with engine oil.
♦ Personal protection equipment
The following equipment should be used:
- Safety goggles
- Gloves
- Apron
♦ Environmental protection, waste treatment
Used oils are classified as liquids hazardous to water. Do not dispose of used oil in the sewer system or the soil.

Admin · 11.04.2022

List of authorized products
Some products are sold directly by the supplier, and so contacts are directed to them.
WARNING: The information contained herein is a reference for the importer, since some of the products cited in this Manual may not exist on the market.
Note: The application of these chemicals must be confirmed in the repair manuals as well as their correspondence in the Electronic parts catalogue “ETKA”

5.1 Polyurethane-based sealing adhesive

Trade Name	Packaging	Supplier
Teroson MS 222 Sikaflex 221 - white	310 ml CARTRIDG‐ES 300 ml CARTRIDG‐ES	HENKEL SIKA

5.2 High-resistance locking adhesive

Trade Name	Packaging	Supplier
LOCTITE 601 LOCTITE 638 THREE BOND 1329	10g and 50 g TUBES 50g and 250 g TUBES 10, 50 and 250 g TUBES	LOCTITE LOCTITE THREE BOND

5.3 Low viscosity lock adhesive

Trade Name	Packaging	Supplier
LOCTITE 649 THREE BOND 1305	50g and 250 g TUBES 10, 50 and 250 g TUBES	LOCTITE THREE BOND

5.4 Locking adhesive for mechanical seals

Trade Name	Packaging	Supplier
THREE BOND 1386 E	250 ML TUBES	THREE BOND

5.5 Sealing adhesive

Trade Name	Packaging	Supplier
LOCTITE 573	50 AND 250 ML TUBES	LOCTITE

5.6 2-component adhesive

Trade Name	Packaging	Supplier
THREE BOND 3941 (BLUE) THREE BOND 3942 (RED)	50 ML TUBES 50 ML TUBES	THREE BOND THREE BOND

5.7 Cotton tape

Trade Name	Packaging	Supplier
TESABAND IMPERMEÁVEL 4651 (waterproof)	19 MM X 50 M ROLLS	CREMER

5.8 Self-adhesive PVC tape

Trade Name	Packaging	Supplier
FITA 470	30 M X 19 MM ROLLS	3 M

5.9 Double-sided adhesive tape

Trade Name	Packaging	Supplier
Double-sided tape	6.3 MM X 10 M ROLLS	3 M

5.10 Refrigerant gas - R134a

Trade Name	Packaging	Supplier
FREON™ 134a SOLKANE® 134a	750 g 340 g	CHEMOURS SOLVAY QUÍMICA

5.11 Underbody coating

Trade Name	Packaging	Supplier
TEROSON RB 2000 HS (grey, black and white)	1-LITRE CANS	HENKEL

5.12 Lubricating engine oil as per VW 502 00 and VW 505 00 standards
Totalflex models up to the 2013 series
Models with petrol engine (except models with 1.4 TSI petrol engine “sold as of October 01, 2016”)

Trade Name	SAE	Packaging	Part number	Supplier
MAXI PERFORMANCE SYNTHETIC MAXI PERFORMANCE SYNTHETIC	0W 30 5 W 40	1 litre 1 litre	G S55 167 R7 - BRA G JZZ 502 M2 - BRA	VOLKSWAGEN (ORIGINAL PARTS) VOLKSWAGEN (ECONOMY LINE)
209 litres	G JZZ 502 M9 - BRA

5.13 Lubricating engine oil as per VW 507 00 standard
AMAROK (with diesel particulate filter - DPF)

Trade Name	SAE	Packaging	Part number	Supplier
MAXI PERFORMANCE SYNTHETIC	0W 30	1 litre	G S55 545 M2 - BRA	VOLKSWAGEN (ORIGINAL PARTS)

5.14 Lubricating engine oil as per VW 508 88 and VW 509 99 standards
Totalflex models as of the 2014 series 1.4 TSI petrol models (“sold as of October 01, 2016”)
Petrol models as of the 2018 series AMAROK (without diesel particulate filter - DPF)

Trade Name	SAE	Packaging	Part number	Supplier
MAXI PERFORMANCE SYNTHETIC	5W 40	1 litre	G S55 553 R2 - BRA	VOLKSWAGEN (ORIGINAL PARTS)
209 litres	G S55 553 R6 - BRA

5.15 Lubricating oil for manual gearbox and steering rack - SAE 90, MIL-L-2105B, API - GL5

Trade Name	Supplier
CASTROL MAXTRON 90 ESSO GEAR OIL GX IPIRGEROL SP 90 MOBILUBE HD 90 LUBRAX TRM 5 SHELL SPIRAX A 90 MULTIGEAR EP 90	CASTROL ESSO IPIRANGA MOBIL PETROBRÁS SHELL TEXACO

5.16 Lubricating oil for manual gearbox - SAE 80, MIL-L-2105, API - GL4

Trade Name	Supplier
IPIRGEROL EP 80 CASTROL UNITRON 80 W ESSO GEAR OIL GP 80 W MOBILUBE GX 80 W	IPIRANGA CASTROL ESSO MOBIL

Trade Name	Supplier
LUBRAX TRM-4 SHELL SPIRAX G 80 W UNIVERSAL EP	PETROBRÁS SHELL TEXACO

5.17 Grease remover spray

Trade Name	Packaging	Supplier
LOCTITE 7063	400 ml CANS	HENKEL

5.18 Sealant for exhaust connections

Trade Name	Packaging	Supplier
TMX 386 UV-93 AIR DRYING SEALANT	3.6-LITER CANS 3.6-LITER CANS 3.6-LITER CANS	SOLPLÁS BRASCOLA HENKEL

5.19 Teflon thread sealant

Trade Name	Packaging	Supplier
VIBRA-SEAL 503	15 g and 250 g TUBES	LOCTITE

Admin · 11.04.2022

List of fractionated products
Note: The application of these chemicals must be confirmed in the repair manuals as well as their correspondence in the Electronic parts catalogue ETKA.

6.1 -000 096 319 D- Polishing material (chromium and aluminium)

Application	Packaging	Quantity per application	Reference
Lettering / badge polishing (chromium and aluminium), as per TPI 2026148	250 ml	10 ml (per trim / lettering)	All vehicles

6.2 -032 198 561- Additional seal

Application	Set	Quantity per application	Reference
Cylinder head cover gasket, according to TPI 2029576	3 units (AMV 189 400) 1 unit (AMV 189 300) 1 spatula	10 repairs	EA 111 1.0l and 1.6l engines
Cylinder head cover gasket	3 units (AMV 189 400) 1 unit (AMV 189 300) 1 spatula	3 repairs	EA 111 1.0l and 1.6l engines

6.3 -AMV 188 001 02- Adhesive silicone

Application	Packaging	Quantity per application	Reference
Cylinder head cover gasket	100 g	10 g	EA 111 1.0l and 1.6l engines manufactured until 09/2011

6.4 -AMV 188 200 03- Sealing paste

Application	Packaging	Quantity per application	Reference
Gearbox and clutch housing seal	100 g	25 g	MQ200 and SQ200 gearboxes
Selector lever shaft set gasket on the gearbox surface	100 g	2 g	MQ200 and SQ200 gearboxes
5th and 6th gear cover on the transmission housing	100 g	10 g	MQ200 transmission (6 gears)
Lower cover cap of the transmission	100 g	2 g	MQ200 and SQ200 gearboxes

6.5 -AMV 189 300- Activating agent
Seal set -032 198 561- item

6.6 -AMV 189 400- Sealing compound
Seal set -032 198 561- item

6.7 Liquid sealant -D 000 600 A2-

Application	Packaging	Quantity per application	Reference
Rear cover fastening of mechanical distributor (toothed belt)	18 g	3 g (1 g per bolt)	EA 111 1.0l and 1.6l engines
Cylinder head cover cap	18 g	18 g (each application)	EA 888 engines
Securing the flywheel to the crankshaft, as per TPI 2054275	18 g	6 g (1 g per bolt)	EA 211 engines
Securing conrod nut with the suspension strut, as per TPI 2058945 (campaign 40P6)	18 g	0.3 g (0.15 g per nut)	VW T-Cross

6.8 -D 001 210 M2- Universal adhesive

Application	Packaging	Quantity per application	Reference
Rear seat backrest frame lining	420 g	140 g (each application)	VW Golf, VW Golf Variant

6.9 -D 002 000 A2- Adhesive remover

Application	Packaging	Quantity per application	Reference
Removal of adhesives	1000 ml	10 ml (per application)	All vehicles
Removal of lettering	1000 ml	50 ml (per application)	All vehicles
Remove all adhesive residues from the sunroof front panel	1000 ml	50 ml (per application)	VW Golf, VW Passat
Remove adhesive residuals from the windscreen	1000 ml	100 ml (per application)	New VW Jetta

6.10 -D 004 660 M2- Adhesive set

Application	Packaging	Quantity per application	Reference
Sunroof front panel	400 ml	200 ml	VW Golf
Sunroof front panel and frame	400 ml	400 ml	VW Golf, VW Passat (3G2)
Windscreen and rear window installation adhesive	400 ml	400 ml (single application)	VW Amarok, CC, VW EOS, VW Fox, VW Gol, VW Golf, VW Golf Variant, VW Jetta, VW Jetta Variant, VW Fusca, VW Passat, VW Passat Variant, VW Polo, VW Saveiro, VW Spacefox, VW Tiguan, VW Touareg, VW up!, VW Voyage, VW Polo, VW Virtus, VW T-Cross

6.11 -D 007 000 A2- Spray silicone

Application	Packaging	Quantity per application	Reference
Lubricate support sleeves at the ABS hydraulic unit	200 ml	3 ml	VW Polo, VW Virtus, VW T-Cross
Entire front toothed belt protector	200 ml	10 ml	VW Amarok

6.12 -D 009 200 02- Glass primer

Application	Packaging	Quantity per application	Reference
Windscreen	10 ml	5 ml	All vehicles
Rear window	10 ml	5 ml	All vehicles
Interior mirror support bracket	10 ml	2 ml	VW Amarok, VW Polo, VW Virtus and VW T-Cross
Front side window glass (fixed)	10 ml	2 ml	VW Golf, VW Tiguan
Lower side member trim	10 ml	2 ml	Gol Track, VW Saveiro Cross
Sunroof front panel	10 ml	5 ml	VW Golf

6.13 -D 009 401 04- Cleaning solution

Application	Packaging	Quantity per application	Reference
Side window glass (fixed)	250 ml	5 ml	VW Golf, VW Tiguan
External sealing (panoramic sunroof)	250 ml	5 ml	VW Tiguan
Windscreen	250 ml	5 ml	VW Gol, VW Voyage, VW Saveiro, VW Polo, VW Virtus, VW T-Cross
Clean the bonnet lock	250 ml	2 ml	VW Amarok
Outer sun roof frame	250 ml	2 ml	VW Golf
Remove adhesive residuals from the body to install the windscreen	250 ml	25 ml	New VW Jetta
Installation of the sunroof front panel	250 ml	10 ml	VW Golf, VW Passat
Installation of the sunroof front panel and frame	250 ml	20 ml	VW Golf, VW Passat
Installation of the lower side member trim	250 ml	10 ml	Gol Track, VW Saveiro Cross
Interior mirror support bracket	250 ml	10 ml	VW Amarok
Rear window	250 ml	10 ml	VW Gol, VW Voyage, VW Saveiro, VW Polo, VW Virtus, VW T-Cross
Inner door seal	250 ml	5 ml	VW Fox, VW Spacefox

6.14 -D 009 500 25- Applicator

Application	Packaging	Quantity per application	Reference
For application of glass and windshield primer	1 pc	1 pc	All vehicles

6.15 Liquid sealant -D 154 000 A1- (High strength)

Application	Packaging	Quantity per application	Reference
Securing bolt of the air bag device (front passenger side)	10 ml	1 ml (per bolt)	VW Golf, VW Golf Variant, VW Tiguan, VW Polo, VW Virtus, VW Passat, CC, VW up!

6.16 Liquid sealant -D 154 100 A1- (Loctite 648)

Application	Packaging	Quantity per application	Reference
Flywheel to crankshaft securing bolt (TPI 2038587)	10 ml	1 ml (1 g per bolt)	VW Amarok

6.17 -D 154 102 A1- Sealing compound

Application	Packaging	Quantity per application	Reference
Cylinder head cover sealing	50 g	5 g	EA 211 engines

6.18 -D 154 103 A1- Adhesive silicone

Application	Packaging	Quantity per application	Reference
Engine oil carter seal (superior)	100 g	50 g	EA 211 1.6l engines
Cylinder head cover cap	100 g	5 g (per cap)	EA 888 engine

6.19 -D 169 300 M1- Window adhesive

Application	Packaging	Quantity per application	Reference
Window installation adhesive	180 ml	180 ml (single application)	VW Amarok, CC, VW EOS, VW Golf, VW Golf Variant, VW Jetta, VW Jetta Variant, VW Fusca, VW Passat, VW Passat Variant, VW Tiguan, VW Touareg and VW T-Cross
Sunroof frame	180 ml	180 ml (single application)	VW Golf (Mexico)

6.20 -D 169 300 M2- Window adhesive

Application	Packaging	Quantity per application	Reference
Windscreen and rear window installation adhesive	300 ml	300 ml (single application)	VW Amarok, CC, VW EOS, VW Gol, VW Golf, VW Golf Variant, VW Jetta, VW Jetta Variant, VW Fusca, VW Passat, VW Passat Variant, VW Polo, VW Saveiro, VW Spacefox, VW Tiguan, VW T-Cross
Fixed side window installation adhesive	300 ml	100 ml	VW Tiguan
Adhesive for installation of the lower side member trim	300 ml	100 ml	VW Golf Track, VW Saveiro Cross

6.21 -D 172 090 A2- Adhesive

Application	Packaging	Quantity per application	Reference
Installation of the folding fabric sunroof frame	310 ml	200 ml (per application)	VW Golf Variant

6.22 -D 174 003 M2- Silicone sealant

Application	Packaging	Quantity per application	Reference
Installation of entire toothed belt protection at the cylinder block	80 ml	10 ml (per application)	VW Amarok
Installation of underside protection of the cylinder block timing chain	80 ml	10 ml (per application)	EA 888 engine

6.23 -D 176 404 A3- Adhesive silicone

Application	Packaging	Quantity per application	Reference
Engine oil carter seal (top and bottom)	120 g	60 g	EA 111 1.6l engines
Engine oil carter seal (bottom)	120 g	40 g	EA 111 1.0l engines

6.24 -D 176 204 R2- Adhesive silicone

Application	Packaging	Quantity per application	Reference
Cylinder head cover gasket	120 g	5 ml (2 g)	EA 111 engines

6.25 -D 176 404 M2- Adhesive silicone

Application	Packaging	Quantity per application	Reference
Engine oil carter seal	80 ml	40 ml	EA 111 1.0l and 1.6l engines

6.26 -D 176 501 A1- Adhesive silicone

Application	Packaging	Quantity per application	Reference
Engine oil carter seal (top and bottom)	50 ml (71 g)	25 ml (35 g)	EA 211 1.0l, 1.4l and 1.6l engines
Engine oil carter seal	50 ml (71 g)	50 ml (71 g)	VW Amarok
Installation of the pipe socket on the cylinder head	50 ml (71 g)	10 ml (7 g)	EA 189 engines
Installation of oil separator in cylinder block	50 ml (71 g)	10 ml (7 g)	EA 211 engines
Valve control housing on the cylinder head	50 ml (71 g)	15 ml (21 g)	EA 189 engines

6.27 -D 180 KU1 A1- 2-component adhesive for plastic

Application	Packaging	Quantity per application	Reference
Replacement of the parking aid sender support bracket	50 ml	5 ml (each support bracket)	VW Jetta

6.28 -D 180 KU2 A1- 2-component adhesive for plastic

Application	Packaging	Quantity per application	Reference
Replacement of the parking aid sender support bracket	50 ml	5 ml (each support bracket)	VW T-Cross
Interior mirror support bracket	50 ml	10 ml	VW Amarok, VW Polo, VW Virtus and VW T-Cross

6.29 -D 181 220 A1- Activating agent

Application	Packaging	Quantity per application	Reference
Mudflap cover	25 ml	5 ml	VW Amarok

6.30 -D 181 655 A1- Activating agent

Application	Packaging	Quantity per application	Reference
Mudflap cover	15 ml	5 ml	VW Fox Pepper, VW Amarok
Lower side member trim	15 ml	5 ml	Gol Track, VW Saveiro Cross

6.31 -D 181 802 M1- Glass primer

Application	Packaging	Quantity per application	Reference
Windscreen	10 ml	2 ml	VW T-Cross, VW Gol, VW Voyage and VW Saveiro
Sunroof frame	10 ml	5 ml	VW Golf (Mexico)

6.32 Liquid sealant -D 185 400 A2-

Application	Packaging	Quantity per application	Reference
Locking of the dodecahedron nut on the outer thread of the drive shaft (vehicles with FS II 13" and PR = 1N0 brake caliper)	50 ml	1 ml (per nut)	VW Fox (5Z1 and 5Z3)

6.33 Liquid sealant -D 185 400 A3-

Application	Packaging	Quantity per application	Reference
Locking of the dodecahedron nut on the outer thread of the drive shaft (vehicles with FS II 13" and PR = 1N0 brake caliper)	50 ml	1 ml (per nut)	VW Fox (5Z1 and 5Z3)

6.34 Liquid sealant -D 185 410 A2-

Application	Packaging	Quantity per application	Reference
Splines between pinion and flange (rear axle)	10 ml	1 ml	VW Amarok

6.35 -D 185 520 A2- Sealing compound

Application	Packaging	Quantity per application	Reference
Mechanical gearbox sealing (0C6)	50 ml	25 ml	VW Amarok

6.36 -D 190 MKD A3- Assembly adhesive

Application	Packaging	Quantity per application	Reference
Installation of the wheel arch trim	310 ml	100 ml	VW Amarok

6.37 Liquid sealant -D 192 100 A2-

Application	Packaging	Quantity per application	Reference
Splines between pinion and flange (rear axle)	50 ml	2 ml	VW Amarok

6.38 -D 195 850 A1- Cleaning solution

Application	Packaging	Quantity per application	Reference
Replacement of the parking aid sender support bracket	120 ml	2 ml (each support bracket)	VW Jetta

6.39 -D 316 D38 A2- Protective wax

Application	Packaging	Quantity per application	Reference
Leaf spring set lubrication	1000 ml	50 ml (per leaf spring set)	VW Amarok

6.40 -D 322 100 M2- Wachs-spray

Application	Packaging	Quantity per application	Reference
Wheel's centred seating point	500 ml	4 ml	VW EOS, VW Jetta, VW Jetta Variant, VW Passat, VW Passat Variant and VW Touareg
Junction point of the wheel bearing unit to the brake drum	500 ml	5 ml	VW Fox, VW Gol, VW Voyage, VW Polo, VW Virtus, VW up! and VW T-Cross

6.41 -D 330 KD2 A1- Cavity spray

Application	Packaging	Quantity per application	Reference
Package compartment cross piece	400 ml	130 ml	VW Virtus

6.42 -D 366 PR1 A1- Plastic primer

Application	Packaging	Quantity per application	Reference
External sealing (panoramic sunroof)	40 ml	5 ml	VW Tiguan

6.43 -D 454 300 A2- Sealing compound

Application	Packaging	Quantity per application	Reference
Cylinder head cover gasket	120 g	5 g	CC
Sealing of the constant-velocity protection boot	120 g	2 g	VW Amarok, CC, VW Fox, VW Fusca, VW Gol, VW Golf, VW Golf Variant, VW Jetta, VW Passat, VW Passat Variant, VW Polo, VW Polo Sedan, Parati, VW Saveiro, VW Spacefox, VW Tiguan, VW Touareg, VW Voyage, VW Polo, VW Virtus and VW T-Cross

6.44 -D 469 101 A3- Gluing and sealing compound

Application	Packaging	Quantity per application	Reference
Door plastic protective film	310 ml	15 ml	VW Amarok

6.45 -D 822 150 A1- Plastic surfacer

Application	Packaging	Quantity per application	Reference
Replacement of the parking aid sender support bracket	150 ml	2 ml (each support bracket)	VW Jetta, VW T-Cross
Interior mirror support bracket	150 ml	2 ml	VW Polo, VW Virtus and VW T-Cross

6.46 -G 000 100- Coupling teeth lubricant compound

Application	Packaging	Quantity per application	Reference
Input shaft	80 g	2 g	MQ200, SQ100, SQ200, and DQ200 gearboxes
Transfer box Input shaft	80 g	2 g	VW Amarok
Crankshaft needle bearing	80 g	2 g	DQ200 Gearboxes
Clutch disengaging lever and ball head pin	80 g	1 g	MQ200, SQ100 and SQ200 gearboxes
Clutch slave cylinder	80 g	1 g	MQ200, SQ100 and SQ200 gearboxes

6.47 -G 000 115 A2- Spray lubricant

Application	Packaging	Quantity per application	Reference
Rear lid lock	200 ml	4 ml (per vehicle)	All imported vehicles (except VW Amarok, VW Golf, VW Golf Variant, Fusca and VW Jetta)

6.48 -G 000 150- Consistent lubricating paste

Application	Packaging	Quantity per application	Reference
Tail lift and bonnet	80 g	5 g (per vehicle)	VW Amarok
Bonnet lock	80 g	1 g	VW Amarok
Door limiter	80 g	4 g (per vehicle)	VW CC (solely MY 2017)

6.49 -G 000 405 A2- Silicone paste

Application	Packaging	Quantity per application	Reference
Temporary spare wheel support striker	50 g	2 g	VW Crossfox
Metal/rubber bearings of the wishbone	50 g	2 g (per bearing)	VW Gol, VW Voyage, VW Saveiro and VW Fox
Gearbox cushion Installation	50 g	1 g	VW Gol, VW Voyage and VW Saveiro
Lubrication of the cushions in the seating pattern area of the axial bearings, as per TPI 2060479	50 g	2 g (per bearing)	VW T-Cross

6.50 -G 000 450 02- Lubrication paste

Application	Packaging	Quantity per application	Reference
Door locks	90 g	4 g (per vehicle)	VW up!
Rear lid buffers	90 g	4 g	VW Saveiro
Sunroof	90 g	15 g	VW Jetta, VW Fox, VW Crossfox, VW Spacefox
Selector lever assembly (lever, selector bracket, bearing shells, housing)	90 g	10 g	VW up!
Selector lever, gate relay lever and selector lever shaft set	90 g	4 g	VW Golf, VW Fox, VW Polo, VW Virtus
Selector lever assembly (selector shaft, gate relay lever, selector cables)	90 g	6 g	VW Gol, VW Voyage, VW Saveiro, VW Fox, VW Spacefox, VW Polo, VW Virtus
Installation of the ABS speed sensor	90 g	2 g (per sensor)	VW Gol, VW Voyage, VW Saveiro, VW Fox, VW Spacefox, VW Polo, VW Virtus, VW T-Cross, VW up!

6.51 -G 000 650- Consistent lubricating paste

Application	Packaging	Quantity per application	Reference
Front brake caliper, rear brake cylinder and brake pads	100 g	4 g	VW Amarok, VW Gol, VW Voyage, VW Saveiro, VW Fox, VW Spacefox, VW Polo, VW Virtus, VW T-Cross
Installation of the ABS speed sensor	90 g	2 g (per sensor)	VW Jetta (163)

6.52 -G 052 109 A2- Assembly paste

Application	Packaging	Quantity per application	Reference
Mounting of the tyre on the wheel	120 g	4 g (per wheel)	VW Golf, VW Jetta, VW Golf Variant, VW Fox, VW Jetta Variant and VW Spacefox

6.53 -G 052 112 A3- High temperature paste

Application	Packaging	Quantity per application	Reference
ABS speed sensor	170 g	2 g (per sensor)	VW Tiguan Allspace
Lambda probe and exhaust system manifold	170 g	5 g	VW Amarok
Front exhaust pipe	170 g	1 g (per bolt)	EA211 engines
Lambda probe	170 g	2 g (per sensor)	EA111, EA211, and EA888 engines

Application	Packaging	Quantity per application	Reference
Securing bolts of the oil return pipe (turbocharger)	170 g	1 g (per bolt)	VW Amarok

6.54 -G 052 128 A1- Thrust ring sealing grease

Application	Packaging	Quantity per application	Reference
Flange retainer/drive shaft	50 g	2 g (per retainer)	MQ200, MQ250, MQ350, SQ200, SQ100 and DQ381 gearboxes

6.55 -G 052 133 A2- Lubricating paste for high temperatures

Application	Packaging	Quantity per application	Reference
External constant-velocity joint	90 g	90 g (per axle)	VW Fox, VW Gol, VW Jetta, VW Jetta Variant, VW Fusca, VW Passat, VW Passat Variant, VW Saveiro, VW Spacefox and VW Voyage
Bearing and on the double clutch set axle shaft	90 g	2 g (each application)	VW Golf (DSG 6 speed)

6.56 -G 052 135 A1- Lubricating oil

Application	Packaging	Quantity per application	Reference
Installation of the constant velocity joint shaft into the wheel hub	100 ml	4 ml (per shaft)	VW Golf, VW Polo, VW Virtus, VW up! and VW T-Cross

6.57 -G 052 142 A2- Polyurethane lubricating compound

Application	Packaging	Quantity per application	Reference
Installation of the ABS speed sensor	400 g	2 g (per sensor)	VW Amarok, CC, VW Fox, VW Gol, VW Golf, VW Golf Variant, VW Fusca, VW Passat, VW Passat Variant, VW Passat CC, VW Saveiro, VW Spacefox, VW Tiguan, VW Touareg, VW Voyage, VW up!, VW Polo, VW Virtus, VW T-Cross and VW Jetta (BU3)
Installation of the clutch switch	400 g	2 g (per switch)	VW Amarok, MQ200 transmissions
Installation of the over-centre spring	400 g	2 g	VW Polo, VW Virtus, VW T-Cross
Memory block (plastic) of lower rail at the front seat	400 g	4 g (each seat)	VW Gol, VW Voyage and VW Saveiro
Sealing ring of the selector shaft at the selector mechanism	400 g	0.5 g	SQ200 Gearboxes

6.58 -G 052 150 A2- Lithium lubricating paste

Application	Packaging	Quantity per application	Reference
Front brake caliper and carrier	180 g	2 g	VW Gol, VW Golf, VW Golf Variant, VW Fox, New VW Jetta, VW Polo, VW Saveiro, VW Spacefox, VW T-Cross, VW Tiguan Allspace, VW up!, VW Virtus, VW Voyage
Rear brake caliper and carrier	180 g	2 g	VW Golf, VW Golf Variant, New VW Jetta, VW Polo, VW Virtus, VW T-Cross, VW Tiguan Allspace
Bonded rubber bush lubricant	180 g	2 g (per bearing)	VW Gol, VW Voyage, VW Saveiro, VW Fox, VW Spacefox, VW Polo, VW Virtus, VW up!, VW T-Cross, VW Nivus
Installation of the parking brake motor	180 g	2 g	New VW Jetta

6.59 -G 052 168 A1- Steering box lubricant

Application	Packaging	Quantity per application	Reference
Installation of boot with steering bar	10 g	1 g	VW Amarok, CC, VW Fox, VW Gol, VW Golf, VW Golf Variant, VW Jetta, VW Fusca, VW Passat, VW Passat Variant, VW Passat CC, VW Polo, VW Saveiro, VW Spacefox, VW Tiguan, VW Touareg, VW Voyage, VW Virtus, VW up!, VW T-Cross

6.60 -G 052 172 A1- Special lubricant

Application	Packaging	Quantity per application	Reference
Solar roof (TPI 2049029)	30 ml	5 ml	VW Passat, VW Passat Variant, VW Golf

6.61 -G 052 172 M2- Special lubricant

Application	Packaging	Quantity per application	Reference
Solar roof (TPI 2049029)	100 ml	100 ml	VW Passat, VW Passat Variant, VW Golf

6.62 -G 052 181 A4- Lubricating paste for constant velocity joints

Application	Packaging	Quantity per application	Reference
External constant-velocity joint	140 g	140 g	VW Polo, VW Virtus, VW Nivus

6.63 -G 052 528 A2- Lubricating paste for constant velocity joints

Application	Packaging	Quantity per application	Reference
External constant velocity joint1)	120 g	120 g	CC, VW Fusca, VW Polo, VW Virtus, VW T-Cross
External and internal constant velocity joint	120 g	120 g	VW Gol, VW Voyage, VW Saveiro, VW Tiguan Allspace, VW Touareg, VW Passat, VW Passat Variant,

1) Confirm the application reference in the Electronic parts catalogue ETKA

6.64 -G 052 565 A1- Silicone paste

Application	Packaging	Quantity per application	Reference
Ignition coil	20 g	1 g (per coil)	EA211, EA390, EA824 and EA888 engines

6.65 -G 052 723 A2- Moly paste

Application	Packaging	Quantity per application	Reference
Installation of the front bearing into the wheel bearing housing	50 ml	5 ml (per bearing)	All National Vehicles (except VW Golf BC1 and BC2)

6.66 -G 052 735 A2- Multi-purpose grease

Application	Packaging	Quantity per application	Reference
Lubrication of rear wheel bearings (with adjustment)	120 g	4 g (each bearing)	Wheel bearings with adjustment
Replacement of rear wheel bearings (with adjustment)	120 g	17 g (each brake drum)	Wheel bearings with adjustment (according to action 42F7)

6.67 -G 052 738 A2- Lubricating paste for constant velocity joints

Application	Packaging	Quantity per application	Reference
External constant-velocity joint	120 g	120 g	VW Amarok, CC, VW Golf, VW Golf Variant, VW Jetta, VW Fusca, VW Passat, VW Passat Variant, VW Tiguan, VW Touareg, VW up!, VW T-Cross
Cardan shaft (splined shaft and seal)	120 g	4 g	VW Amarok
Memory block (plastic) of upper rail at the front seat	120 g	2 g (each set)	VW Gol, VW Voyage and VW Saveiro

6.68 -G 052 738 A3- Thrust ring sealing grease

Application	Packaging	Quantity per application	Reference
Gearbox radial retainer	400 g	4 g (per retainer)	Mechanical gearboxes (013)

6.69 -G 052 745 A3- Lubricating paste for low temperature

Application	Packaging	Quantity per application	Reference
Front seat frame	1 kg	4 g (per seat)	VW Gol, VW Voyage and VW Saveiro
Rear lid shock absorber	1 kg	2 g (each shock absorber)	VW Fox
Door lock	1 kg	2 g (per lock)	VW Gol, VW Voyage and VW Saveiro

6.70 -G 052 751 A1- Molybdenum pasta

Application	Packaging	Quantity per application	Reference
Installation of the constant velocity joint shaft into the wheel hub	60 g	4 g (per axle)	VW Gol, VW Voyage, VW Saveiro, VW Fox and VW Spacefox

6.71 -G 052 778 A2- Spray lubricant

Application	Packaging	Quantity per application	Reference
Door limiter	50 ml	4 ml (per vehicle)	VW Amarok
Selector selector shaft, gate relay lever, selector cables and selector lever	50 ml	4 ml (each set)	VW Golf, VW Polo, VW Virtus, VW T-Cross, VW Gol, VW Voyage and VW Saveiro
Installation of the ABS speed sensor	50 ml	1 ml (per sensor)	VW Golf, VW Polo, VW Virtus and VW T-Cross

6.72 -G 052 817 A1- Contact grease

Application	Packaging	Quantity per application	Reference
Electro valve, electric motor and sensor connectors	10 g	1 g (per connector)	SQ200 Gearboxes

6.73 -G 055 128 A1- Thrust ring sealing grease

Application	Packaging	Quantity per application	Reference
Flange retainer/drive shaft2)	50 g	2 g (per retainer)	VW Jetta, VW Golf, VW Passat, VW Passat Variant, VW T-Cross, VW Tiguan Allspace

2) Confirm the application reference in the Electronic parts catalogue ETKA

6.74 -G 060 567 A2- Special lubricant

Application	Packaging	Quantity per application	Reference
Solar roof (TPI 2049029)	100 ml	100 ml	(TPI 2049029)
Sunroof	100 ml	20 ml	VW Jetta (BU3), VW Passat, VW Passat Variant, VW Tiguan Allspace, VW Touareg, VW T-Cross

6.75 -G 060 735 A2- Multi-purpose grease

Application	Packaging	Quantity per application	Reference
Sealing rings of shaft to input shaft (transfer box),	50 g	2 g (per sealing ring)	VW Amarok

6.76 -G 060 751 A2- Consistent lubricating paste

Application	Packaging	Quantity per application	Reference
Sunroof	160 g	16 g	All imported (except VW Jetta)

6.77 -G 065 567 A2- Cleaning solution

Application	Packaging	Quantity per application	Reference
Solar roof (TPI 2049029)	100 ml	20 ml	VW Passat, VW Passat Variant, VW Golf

6.78 -G 070 528 R2- Lubricating paste for constant velocity joints

Application	Packaging	Quantity per application	Reference
Internal constant velocity joint	140 g	140 g	VW T-Cross, VW Nivus

6.79 -G 294 421 A1- Lubricating oil for assembly

Application	Packaging	Quantity per application	Reference
Installation of rubber bearings at steering box	100 ml	1 ml (each bearing)	VW Amarok

Руководство Volkswagen Chemicals Manual

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