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Город
Россия, Москва
Авто
VW Tiguan 2.0 DBGC 2018, VW Touran 1.6 BSE 2008, Skoda Fabia 1.2 BME 2006
Автомобиль
VW Passat B8, VW Arteon, VW Golf 7, VW T-Roc, VW Tiguan 2, VW Polo 5, VW Touran 2, VW Golf Sportsvan
Двигатель
DACA, DADA, DACB, DPBA, DPBE, DPCA
Repair Manual: 4-cylinder direct injection engine (1.5 l engine, 4V, EA211, turbocharger)
Engine DACA, DADA, DACB, DPBA, DPBE, DPCA

00 - Technical data
10 - Removing and installing engine
13 - Crankshaft group
15 - Cylinder head, valve gear
17 - Lubrication
19 - Cooling
21 - Turbocharging/supercharging
24 - Mixture preparation - injection
26 - Exhaust system
28 - Ignition system

VW Arteon 2018 ->
VW Golf 2017 ->
VW Golf Sportsvan 2018 ->
VW Golf Variant 2017 ->
VW Passat 2015 ->
VW Passat 2019 ->
VW Passat Variant 2015 ->
VW Passat Variant 2019 ->
VW Polo 2018 ->
VW T-Roc 2018 ->
VW Tiguan 2016 ->
VW Touran 2016 ->

Engine specifications:


Engine codeDADADACADACBDPBADPBEDPCA
Manufactured
from
Golf, Golf Estate
Arteon
T-Roc
Golf SV
Polo
Tiguan
Touran
Passat, Passat Estate
T-Cross
02.17 ►
11.17 ►
11.17 ►
11.17 ►
09.18 ►
07.18 ►
09.18 ►
10.18 ►
11.19 ►
02.17 ►
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11.18 ►
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09.19 ►
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09.19 ►
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09.19 ►
09.19 ►
11.19 ►
09.19 ►
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07.19 ►
07.19 ►
07.19 ►
11.19 ►
Exhaus emission standartEU6EU6EU6EU6EU6EU6
Displacement cm 3149514951498149514981495
Power kW at rpm110/500096/500096/5000-600096/500096/5000-6000110/5000
Torque Nm at rpm250/1500-3500200/1400-4000220/1750-3500200/1400-4000220/1750-3500250/1500-3500
Bore Diameter, mm74.574.574.574.574.574.5
Stroke mm85.785.785.985.785.985.7
Compression ratio10.512.5 - Miller cycle12.5 - Miller cycle12.5 - Miller cycle12.5 - Miller cycle10.5
Valves per cylinder444444
ChargingTurbocharger
(traditional)
Turbocharger (variable
turbocharger geometry)
Turbocharger (variable
turbocharger geometry)
Turbocharger (variable
turbocharger geometry)
Turbocharger (variable
turbocharger geometry)
Turbocharger
(wastegate)
RON min.95 unleaded (E10)95 unleaded (E10)95 unleaded (E10)95 unleaded (E10)95 unleaded (E10)95 unleaded (E10)
Injection, ignition systemBosch Motronic MG 1Bosch Motronic MG 1Bosch Motronic MG 1Bosch Motronic MG 1Bosch Motronic MG 1Bosch Motronic MG 1
Firing order1-3-4-21-3-4-21-3-4-21-3-4-21-3-4-21-3-4-2

Contents

00 - Technical data

1 Safety information
1.1 Safety measures when working on fuel supply
1.2 Safety measures when working on vehicles with a start/stop system
1.3 Safety precautions when using testers and measuring instruments during a road test
1.4 Safety precautions when working on the cooling system
1.5 Safety precautions when working on ignition system
2 Identification
2.1 Engine number/engine data
3 Repair instructions
3.1 Rules for cleanliness
3.2 General information
3.3 General repair instructions
3.4 Foreign objects in engine
3.5 Contact corrosion
3.6 Routing and attachment of lines
3.7 Fitting radiator and condensers
3.8 Checking vacuum system

10 - Removing and installing engine
1 Removing and installing engine
1.1 Removing engine
1.2 Separating engine and gearbox
1.3 Securing engine on engine and gearbox support
1.4 Installing engine
2 Assembly mountings
2.1 Assembly overview - assembly mountings
2.2 Removing and installing engine mounting
2.3 Removing and installing gearbox mounting
2.4 Removing and installing pendulum support
2.5 Supporting engine in installation position
2.6 Adjusting assembly mountings
2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
3 Engine cover panel
3.1 Removing and installing engine cover

13 - Crankshaft group
1 Cylinder block (pulley end).
1.1 Assembly overview - poly V-belt drive
1.2 Removing and installing poly-V belt
1.3 Removing and installing tensioner for poly V-belt
1.4 Removing and installing vibration damper
1.5 Removing and installing engine support
1.6 Renewing crankshaft oil seal - belt pulley end
2 Cylinder block, gearbox end
2.1 Assembly overview - cylinder block, gearbox end
2.2 Removing and installing flywheel
2.3 Removing and installing sealing flange on gearbox side
3 Crankshaft
3.1 Renewing needle bearing in crankshaft
3.2 Crankshaft dimensions
3.3 Measuring axial clearance of crankshaft
4 Pistons and conrods
4.1 Assembly overview - pistons and conrods.
4.2 Removing and installing pistons.
4.3 Checking pistons and cylinder bores.
4.4 Separating new conrod
4.5 Checking radial clearance of conrods
4.6 Removing and installing oil spray jets
4.7 Setting piston to TDC position

15 - Cylinder head, valve gear
1 Cylinder head
1.1 Assembly overview - cylinder head
1.2 Assembly overview - camshaft housing
1.3 Removing and installing cylinder head
1.4 Removing and installing camshaft housing
1.5 Checking compression
2 Toothed belt drive
2.1 Assembly overview - toothed belt cover
2.2 Assembly overview - toothed belt
2.3 Assembly overview - valve timing tool
2.4 Removing and installing toothed belt guard
2.5 Removing and installing toothed belt
2.6 Preassembling and installing valve timing tool
2.7 Checking valve timing
2.8 Adjusting valve timing
2.9 Removing toothed belt from camshaft
3 Valve gear
3.1 Assembly overview - valve gear
3.2 Removing and installing camshaft oil seal
3.3 Removing and installing camshaft adjuster
3.4 Removing and installing cam actuators
3.5 Removing and installing inlet camshaft control valve 1 N727
3.6 Removing and installing exhaust camshaft control valve 1 N318
3.7 Removing and installing valve stem seals
3.8 Removing and installing holder for oil seal
4 Inlet and exhaust valves
4.1 Checking valve guides
4.2 Checking valves
4.3 Valve dimensions

17 - Lubrication
1 Sump, oil pump
1.1 Assembly overview - sump/oil pump
1.2 Engine oil:
1.3 Removing and installing sump
1.4 Removing and installing oil pump
1.5 Removing and installing oil level and oil temperature sender G266
2 Engine oil cooler
2.1 Assembly overview - engine oil cooler
2.2 Removing and installing engine oil cooler
3 Crankcase ventilation
3.1 Assembly overview - crankcase breather system
3.2 Removing and installing oil separator
4 Oil filter, oil pressure switch
4.1 Assembly overview - oil pressure switches/oil pressure control
4.2 Removing and installing oil pressure sender G10
4.3 Checking oil pressure and oil pressure switch
4.4 Removing and installing oil filter housing
4.5 Removing and installing oil pressure regulating valve N428

19 - Cooling
1 Cooling system/coolant
1.1 Connection diagram - coolant hoses
1.2 Checking cooling system for leaks
1.3 Draining and adding coolant 222
1.4 Flushing cooling system
2 Coolant pump, regulation of cooling system
2.1 Assembly overview - coolant pump, thermostat
2.2 Assembly overview - electric coolant pump
2.3 Assembly overview - coolant temperature sender
2.4 Removing and installing electric coolant pump
2.5 Removing and installing coolant pump
2.6 Removing and installing toothed belt pulley for coolant pump
2.7 Removing and installing coolant temperature sender G62
2.8 Removing and installing radiator outlet coolant temperature sender G83
2.9 Removing and installing engine outlet coolant temperature sender G82
2.10 Removing and installing engine temperature regulation module GX33
2.11 Checking coolant pump
3 Coolant pipes
3.1 Assembly overview - coolant pipes
3.2 Removing and installing coolant pipes
4 Radiator, radiator fan
4.1 Assembly overview - radiator/radiator fan
4.2 Assembly overview - radiator cowl and radiator fan
4.3 Assembly overview - radiator blind
4.4 Removing and installing radiator
4.5 Removing and installing water radiator for charge air cooling circuit
4.6 Removing and installing radiator cowl
4.7 Removing and installing radiator fan
4.8 Removing and installing radiator blind
4.9 Removing and installing radiator blind control motor V544

21 - Turbocharging/supercharging
1 Turbocharger
1.1 Assembly overview - turbocharger
1.2 Removing and installing turbocharger
1.3 Removing and installing connection for turbocharger
1.4 Removing and installing charge pressure control module GX34
2 Charge air system
2.1 Assembly overview - charge air system
2.2 Removing and installing charge air cooler
2.3 Removing and installing charge pressure sender GX26
2.4 Checking charge air system for leaks
2.5 Removing and installing air pipe
2.6 Checking charge air cooler for leaks

24 - Mixture preparation - injection
1 Injection system
1.1 Overview of fitting locations - injection system
2 Air filter
2.1 Assembly overview - air filter housing
2.2 Removing and installing air filter housing
2.3 Removing and installing air guide on lock carrier
3 Intake manifold
3.1 Assembly overview - intake manifold
3.2 Removing and installing intake manifold
3.3 Removing and installing throttle valve module GX3
3.4 Cleaning throttle valve module GX3
4 Injectors
4.1 Assembly overview - fuel rail with injectors
4.2 Removing and installing fuel rail
4.3 Removing and installing injectors
4.4 Cleaning injectors
5 Senders and sensors
5.1 Removing and installing intake manifold sender GX9
5.2 Removing and installing fuel pressure sender G247
5.3 Checking fuel pressure sender G247
5.4 Removing and installing exhaust gas pressure sensor 1 G450
5.5 Removing and installing air mass measurement module GX35
6 High-pressure pump
6.1 Assembly overview - high-pressure pump
6.2 Removing and installing high-pressure pump
6.3 Removing and installing high-pressure pipe
7 Lambda probe
7.1 Assembly overview - Lambda probe
7.2 Removing and installing Lambda probe
8 Engine control unit
8.1 Removing and installing engine (motor) control unit J623

26 - Exhaust system
1 Exhaust pipes and silencers
1.1 Assembly overview - silencers
1.2 Removing and installing silencer
1.3 Separating exhaust pipes from silencers
1.4 Aligning exhaust system free of stress
1.5 Checking exhaust system for leaks
1.6 Installation position of clamp
1.7 Assembly overview - front exhaust pipe
1.8 Removing and installing bracket for front exhaust pipe
2 Emission control
2.1 Assembly overview - emission control
2.2 Removing and installing catalytic converter
2.3 Removing and installing particulate filter
2.4 Removing and installing exhaust flap control unit J883

28 - Ignition system
1 Ignition system
1.1 Assembly overview - ignition system
1.2 Removing and installing ignition coils with output stage
1.3 Removing and installing knock sensor 1 G61
1.4 Removing and installing engine speed sender G28.
1.5 Removing and installing inlet camshaft position sender G1002
1.6 Removing and installing exhaust camshaft position sender G1003

 
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