VW Touareg 3 2018 ➤ Heating, air conditioner
00 - Technical data
1 Safety information
1.1 Safety precautions when working on air conditioning systems
1.2 Safety precautions when working on vehicles with a start/stop system
1.3 Safety precautions when using testing and measuring instruments during a road test
1.4 Safety precautions when working on the cooling system
1.5 Safety precautions when handling refrigerants
1.6 Safety precautions when working on vehicles with auxiliary/supplementary heater
1.7 Safety precautions when working on SCR system
2 General information
2.1 Type plates
2.2 Notes concerning odours in air conditioned vehicles
3 Repair notes
3.1 Rules for cleanliness
3.2 General notes
3.3 General repair instructions
3.4 Contact corrosion
3.5 Nuts and bolts
3.6 Line routing and attachment
3.7 Fitting radiators and condensers
3.8 Checking cooling output
3.9 Working on refrigerant circuit
3.10 Refrigerant circuit seals
4 Technical data
4.1 Refrigerant capacity
4.2 Refrigerant oil capacities
4.3 Oil distribution
80 - Heating
1 Heating
87 - Air conditioning system
1 Overview of fitting locations - air conditioning system.
1.1 Overview of fitting locations - components not located in passenger compartment
1.2 Overview of fitting locations - components located in front section of passenger compartment
2 Refrigerant circuit
2.1 System overview - refrigerant circuit
2.2 Assembly overview - refrigerant lines
2.3 Assembly overview - condenser
2.4 Removing and installing refrigerant pressure and temperature sender G395.
2.5 Removing and installing refrigerant line with internal heat exchanger
2.6 Removing and installing expansion valve
2.7 Removing and installing condenser.
2.8 Separating and connecting refrigerant lines on condenser
2.9 Removing and installing desiccant bag or cartridge
2.10 Removing and installing evacuating and charging valves on low and high-pressure side
2.11 Commissioning of air conditioning system after filling refrigerant circuit
2.12 Removing and installing refrigerant line from air conditioner compressor to condenser.
2.13 Removing and installing refrigerant line from condenser to refrigerant lines with inner heat exchanger
2.15 Removing and installing refrigerant line in plenum chamber
2.16 Removing and installing leadthrough for refrigerant lines into plenum chamber
3 Air conditioner compressor
3.1 Assembly overview - drive unit of air conditioner compressor
3.2 Assembly overview - pulley
3.3 Removing air conditioning compressor from and installing on bracket
3.4 Removing and installing air conditioner compressor
3.5 Removing and installing pulley.
4 Control motors
4.1 Overview of fitting locations - front control motors
4.2 Assembly overview - front control motors
4.3 Removing and installing defroster flap control motor V107
4.4 Removing and installing left footwell flap control motor V108
4.5 Removing and installing right footwell flap control motor V109
4.6 Removing and installing left centre vent control motor V110
4.7 Removing and installing right centre vent control motor V111
4.8 Removing and installing air recirculation flap control motor V113
4.9 Removing and installing rear temperature flap control motor V137
4.10 Removing and installing left temperature flap control motor V158
4.11 Removing and installing right temperature flap control motor V159
4.12 Removing and installing right B-pillar and footwell shut-off flap control motor V211.
4.13 Removing and installing left B-pillar and footwell shut-off flap control motor V212
4.14 Removing and installing left side vent control motor V299.
4.15 Removing and installing right side vent control motor V300
4.16 Removing and installing rear left temperature flap control motor V313.
4.17 Removing and installing rear right temperature flap control motor V314
4.18 Removing and installing rear left chest vent control motor V315
4.19 Removing and installing rear right chest vent control motor V316
4.20 Removing and installing rear air distribution control motor V427
4.21 Removing and installing fresh air flap control motor V438
4.22 Removing and installing rear left air distribution control motor V593
4.23 Removing and installing rear right air distribution control motor V594
4.24 Removing and installing control motor bracket
5 Front heater and air conditioning unit
5.1 Assembly overview - add-on parts of heater and air conditioning unit and of air intake box
5.2 Assembly overview - heater and air conditioning unit
5.3 Assembly overview - air intake box of heater and air conditioning unit
5.4 Assembly overview - evaporator housing
5.5 Removing and installing evaporator
5.6 Removing and installing auxiliary air heater element Z35
5.7 Removing and installing heater and air conditioning unit
5.8 Dismantling and assembling heater and air conditioning unit
5.9 Removing and installing air distribution housing
5.10 Removing and installing dust and pollen filter
5.11 Removing and installing fresh air blower V2
5.12 Removing and installing fresh air blower control unit J126
5.13 Removing and installing heat exchanger.
5.14 Removing and installing coolant pipes on heat exchanger
5.15 Removing and installing evaporator temperature sensor G308
5.16 Removing and installing condensation drain
5.17 Checking condensation drain
6 Air duct.
6.1 Assembly overview - air duct and air distribution in passenger compartment
6.2 Assembly overview - rear air distribution housing
6.3 Air intake and air outlet openings
6.4 Removing and installing driver side footwell vents.
6.5 Removing and installing front passenger side footwell vents
6.6 Removing and installing air ducts
6.7 Removing and installing forced ventilation for passenger compartment
6.8 Checking forced ventilation for passenger compartment
6.9 Removing and installing fresh air intake
6.10 Removing and installing water drain of plenum chamber
6.11 Checking water drain of plenum chamber.
6.12 Removing and installing air duct for defroster vent
6.13 Removing and installing rear air distribution housing
6.14 Removing and installing cold air hose of glove compartment
6.15 Removing and installing connection for cold air hose of glove compartment
6.16 Removing and installing valve for cold air hose of glove compartment
7 Operating and display unit
7.1 Overview of operating and display unit
7.2 Removing and installing operating and display unit.
8 Other controlling and regulating components.
8.1 Removing and installing ambient temperature sensor G17
8.2 Removing and installing left footwell vent temperature sender G261
8.3 Removing and installing right footwell vent temperature sender G262
8.4 Removing and installing rear left footwell temperature sensor G309
8.5 Removing and installing rear right footwell temperature sensor G310
8.6 Removing and installing air humidity, rain and light sensor G823
8.7 Removing and installing temperature sensor for left side vent G911
8.8 Removing and installing temperature sensor for right side vent G912
8.9 Removing and installing temperature sender 1 in dash panel temperature sensor G922
8.10 Removing and installing external air quality and humidity sensor G935
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